Semi-Automatic Y-Shaped Tee Pipe End Machine

• After-sales Service: 1 Year
• Applicable Material: Copper
• Drive Mode: Hydraulic
• Warranty: 1 Year
• Function: Automatic Alarm
• Transport Package: Pallet and Carton
• Model NO.: JM-PS-D501A
• Specification: 3080x1950x1940
• Trademark: JISUN
• Origin: China

Product Description

 

1. Product Description
   This equipment is suitable for pipe mouth forming of "Y" type pipes (flaring, shrinking, flat mouth, etc.).
2. Characteristics
   (1). This equipment is equipped with left and right rotating heads, which can rotate with one head or at both ends at the same time. You can choose CNC system and servo controller according to your needs.
   (2). The equipment control system has an automatic counting function and can accurately count the quantity.
   (3). It has an automatic alarm function. When the equipment fails during operation, it will automatically stop and alarm.
   (4). When changing products, the mold replacement is convenient, fast and accurate in positioning.
   (5). Safety protection is set up to fight against the flying of copper slag when chamfering the flat mouth.
3. Equipment parameters

No.	Item	Parameter
1	Processing material	Special-shaped copper pipe (50 degree inclined pipe)
2	Processing technology	Flaring and chamfering
3	Processing pipe diameter	Φ12-42mm
4	Processing wall thickness	0.5-2.5mm
5	Processing length	150-250mm
6	punch rhythm	3S-4S
7	Number of main stations (A pipe end)	5 stations for direct punching + 1 station for rotary punching
8	Number of auxiliary stations (B pipe end)	5 stations for direct punching + 1 station for rotary punching
9	Number of auxiliary stations (C pipe end)	1 straight punching station + 1 rotating station (flat/chamfering)
10	Number of clamping blocks	1
11	Adjustment of the center of the clamping die ramp	Adjustable ±5mm left and right
12	Maximum nominal punch force	70KN
13	punch stroke	100mm
14	Clamp stroke	75mm
15	Maximum clamping force of clamping block	70KN
16	depth error	≤0.25mm
17	Loading and unloading methods	Artificial
18	Workstation movement method	Up and down servo shift
19	Drive mode	Hydraulic/pneumatic
20	Electronic control method	CNC system
21	Operation method	automatic / manual
22	air pressure	0.4-0.55MPa
23	Hydraulic pressure	≤11MPa
24	hydraulic motor	Three-phase 380V/3.7KW
25	Rotary motor (flat mouth/chamfer)	Three-phase 380V/2.2KW*3
26	total power	20KW
27	Power mode	Three-phase 380V/50HZ
28	Overall dimensions (length x width x height) mm	3080x1950x1940

4. Equipment structure and system configuration
Overview: This equipment consists of a frame, pneumatic control system, hydraulic system, power head, station linear movement mechanism, electronic control system, etc.
(1). Frame: The fuselage is welded by profiles and processed as a whole after vibration aging treatment to ensure rigidity and installation plane accuracy. It is equipped with four height-adjustable foot cups and safety protection doors; the parts of each part of the equipment are based on Necessary surface treatment is carried out according to the actual working conditions and working environment, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to ensure that the parts have sufficient strength and surface functions.
(2). Pneumatic control system: The main pneumatic components of the equipment are used for each actuator and fuel injection. The pneumatic circuit has pressure stabilization, purification, lubrication and pressure adjustment devices.
(3). Hydraulic system: Integrated oil tank, equipped with an air cooling system to ensure that the system oil temperature is not greater than 55°C. This equipment uses a quantitative pump and the oil circuit adopts an energy-saving design.
(4). Power head: It uses an electric spindle as power, with a maximum speed of 3,000 rpm, and a synchronous belt drive. The feed is divided into two levels: fast forward and slow forward. The feed speed and position are both adjustable.
(5). Station linear movement mechanism: The linear movement mode is used during work-mold conversion to accurately position the rotation position and achieve precise and rapid movement.
(6). Coloring: The main color of the equipment is blue (Jiesheng color number JS-SK-003), and there are warning signs on parts involving personal safety.
(7). Electronic control system: Using CNC system to perform automation and DC weak current control, the operation is safe, stable and reliable, and there are few system failures. The control circuit is equipped with overload protection function.
(8). The installation of the electrical components of the equipment complies with relevant national regulations and has reliable grounding devices. The terminal blocks, contactors and small air switches in the electrical box adopt VDE standard V-groove installation methods. Each electrical component is clearly marked. The electric control cabinet adopts all-plastic comb-hole cabinet wiring with wire troughs, and the wire numbers are clear; the control panel is clean and tidy, and the signage and subtitles are clear and easy to read.

5. Equipment main accessories list and maintenance
(1). 

NO.	Name	Quantity	Brand
1	CNC system	1 piece	JISUN
2	Cylinder	1 batch	AIRTAC
3	Switching power supply	1 piece	MW
4	Hydraulic motor	1 set	JUNTAI
5	Hydraulic oil pump	1 set	JUNTAI
6	Air cooling	1 piece	RISEN
7	Servo motor	1 batch	INOVANCE/HCFA

(2). Check the oil/air pressure and the condition of each fastener every day to ensure reliable use.
(3). Lubricate all moving parts regularly and keep the equipment clean.
(4). Regularly clean the inside and outside of the equipment. There should be no oil on the sliding surfaces, screws, oil holes, etc., and there should be no oil or air leakage in all parts. The chips and dirt around the equipment should be cleaned up to avoid affecting operation and product quality.
(5). The working time of the equipment is calculated as 8-10 hours per day. If the working time is longer due to production needs, it is necessary to strengthen the inspection and maintenance of the operating status of wearing parts, motors and other accessories to ensure the working stability of the equipment. Services and Others
(a)Product quality is guaranteed for one year, (except for man-made or abnormal use) wearing parts are not included in the scope of warranty. For details, please refer to the "Vulnerable Parts List" in the instruction manual.
(b)The products are delivered to the customer's designated location (domestic) on time, and the freight is borne by the supplier.
(c)The buyer provides equipment debugging materials to the supplier, and the cost incurred shall be borne by the buyer (material cost, freight).
(d)This product comes with a manual and a set of molds (if you need to customize other specifications of molds, the cost will be quoted separately).
(e)The demand side's production workshop shall provide power voltage, compressed air source and grounding devices that comply with electrical specifications; the demand side shall configure the cables and air pipes connected to the equipment by itself.
(f)The circulating cooling water, hydraulic oil (recommended to use No. 46 brand hydraulic oil), lubricating oil, and cooling oil required by the equipment shall be purchased by the buyer at his own discretion.

6. FAQ: 

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
A: We have both ISO and CE certificate. 

Q: How about your service in the advisory phase? 
A: (a)We will provide you with our professional tech,proposal and machine videos for your reference.
(b)We will try our best to answer all your questions and provide solutions for your clients.
(c)A warm welcome to visit our factory!