High-Accuracy CNC Automatic Tube Cutting and Chamfering Machine for Automotive Industry

• Customization: Available
• After-sales Service: Free Parts
• Warranty: 1-Year
• Model NO.: JM-IF-M202B
• Style: Saw Cutting, Double-Head Chamfering
• Certification: ISO 9001:2000, CE
• Waterproof Rating: Ipx-6
• Condition: New
• Suitable for: Aluminum
• Type: Pipe and Tube Chamfering Cutti End Forming Machine
• Transport Package: Wooden Box
• Specification: 1900x1000x1700mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 150 Sets One Year

Product Description

Product Description

Use
This equipment is suitable for automatic cutting and chamfering of straight copper pipes, and automatic feeding and discharging after discharging (V-groove arrangement and discharging).

Features

1. 1. The equipment control system should have an automatic counting function that can accurately count the number of processes.
2. 2. The program has a self-locking alarm and parking setting: and the program will not work when the previous action is not performed, and the alarm will stop when it times out.

Equipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	φ10-28mm
2	Pipe thickness range	0.5-3.0mm
3	Length after cutting	40-80mm
4	Material length use range	1-5M
5	Feed servo motor power	Servo 750W
6	Cutting motor power	2.2KW 2800 rpm
7	Applicable blade	200mm (0.8 ~ 2.5 thickness)
8	Blade inner hole	Φ25.4mm
9	Productivity	700-900PCS/H
10	Cutting accuracy	±0.3
	Double-headed chamfered rotating motor (power * speed)	1.5KW*2800r/m
	Chamfer length accuracy	±0.06mm
	Chamfer feeding method	Servo
	Electric control mode	CNC system + servo
	air pressure	0.4~0.7MPa
	Power mode	Three-phase five-wire 380V / 50HZ
	Host appearance size (length X width X height) mm	About 1600X1000X1400 (removing material rack)
	Appearance of feeding rack (length X width X height) mm	About 6000 X1200X1400

 Equipment structure and system configuration

1. Overview: The equipment consists of a frame, a servo feeding mechanism, a mold changing mechanism, a cutting mechanism, a chamfering mechanism, and an electronic control system etc.
2. Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
3. Servo feeding mechanism: Cylinder clamping is used. The clamping mold can be replaced. The linear guide pair and ball screw pair are used to form a linear motion pair. The servo motor outputs power and the feeding speed can be adjusted by the system.
4. Mould changing mechanism: Pneumatic 180-degree rotating mechanism with mechanical hard positioning in both directions to ensure that the cutting and chamfering will not shift and high precision. .
5. Cutting mechanism: The high-power, low-speed, high-torque motor is a cutting rotary motor, and the air cylinder is used to achieve cutting back and forth.
6. Chamfering mechanism: using servo feed, high-speed original Taiwan imported power head, there are two levels of feed, cutting and chamfering synchronization.
7. Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
8. Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
9. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

List of main parts and maintenance

1. List of main accessories

 

No.	Name	Quantity	Brand
	CNC system	1 set	JISUN
	Cutting motor	1set	FENGSHENG
	Pneumatic Components	1 batch	AIRTAC
	Leakage switch	1 piece	CHINT
	Transparent shell fuse	1 piece	CHINT
	Switching power	1 piece	MW
	Intermediate relay	1 batch	OMRON
	Proximity switch	1 batch	YM
	servo motor	1 set	DELTA
	Lead screw	1 set	TBI
	Linear Guides	1 batch	TBI
	Bearing	1 batch	NSK
	Power Head	2 set	HUNKUN

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.

Company Profile

The realized goods produced by our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.

The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.

FAQ

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!