Product Description
Use
This equipment is suitable for punching, flanging and rounding the wall of stainless steel pipes.
Features
This equipment uses a CNC system servo controller, which has high servo feeding accuracy, simple CNC programming and good operation stability.
Product Parameters
Serial number parameter item content
1 Processing material: stainless steel pipe
2 Processing technology: punching, flanging, rounding
3 Processing pipe diameter Φ10-32mm
4 Processing wall thickness 0.5-1.2mm
5 Processing length 100-1500mm
6 Flanging aperture range φ5.0-10mm
7 Flange height 1.5-1.8mm
8 Working cycle (excluding loading and unloading) 4-6 seconds/hole
9 Clamping power air pressure
10 Maximum clamping force 900kgf
11 Maximum processing force 2000kgf
12 Feeding shaft stroke 1500mm
13 Feeding shaft speed 800mm/sec
14 Feeding axis accuracy ≤0.05mm
15 Rotation angle/accuracy 360ºC/±0.1ºC
16 Rotation axis speed 360°/S
17 Driving mode CNC system + servo + pneumatic + hydraulic
18 Feeding method: manual
19 Operation mode automatic/manual/jog
20 Barometric pressure 0.4~0.6MPa
21 Hydraulic motor power 3.7KW
22 Hydraulic system pressure ≤6Mpa
23 Power supply mode: three-phase 380V/50HZ
24 Total power 5.5KW
25 External dimensions (length x width x height) mm 2600X800X1600
Equipment structure and system configuration
- Overview:The equipment consists of a frame, a feeding mechanism, a bending mechanism, a pressing mechanism, a punching mechanism, a gas control system, an electronic control system, a servo system, and the like etc.
- Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
- Feeding rack:Using the special feeding mechanism, as long as the mold is changed, there are no screws, and it can be connected gently, which greatly shortens the installation time, and even the operator can quickly install it.
- Bending mechanism:Servo rotation and bending, the mold and servo are connected coaxially. The oil cylinder is compacted and the connecting rod mechanism is compacted to reduce the space, while ensuring the bending accuracy and stability.
- Beating agency:It adopts cylinder to push the material, and the feed guide adopts wear-resistant polished rod and linear bearing, which is flexible and fast and stable.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Servo system:It adopts servo motor and driver, which are the feeding shaft motor and the material rotating motor.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
Detailed Photos
| NO. |
Item |
Qty |
Brand |
| 1 |
CNC System |
1 pc |
JISUN |
| 2 |
Servo Motor |
1 batch |
INOVANCE/HCFA |
| 3 |
Switching Power |
1 pc |
MW |
| 4 |
Cylinder |
1 batch |
AIRTAC |
| 5 |
Hydraulic motor |
1 unit |
JUNTAI |
| 6 |
hydraulic oil pump |
1 unit |
JUNTAI |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
Company Profile
Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
A: We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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