Automatic Dual-Die Chamfering & Punching & End Forming Machine for HVAC Tube Processing

• Customization: Available
• After-sales Service: Free Spare Parts
• Warranty: 1-Year
• Model NO.: JM-IF-M202A
• Automatic: Automatic
• Style: Stand-up
• Certification: CE, ISO
• Waterproof Rating: Ipx-6
• Condition: New
• Suitable for: Copper, Aluminum
• Type: Pipe and Tube Chamfering Punch End Forming Machine
• Transport Package: Wooden Package
• Specification: 1800mmx1200mmx1800mm
• Trademark: JISUN
• Origin: China
• HS Code: 8455229090
• Production Capacity: 150 Sets One Year

Product Description

Product Description

Use
This equipment is suitable for simultaneous processing of copper pipe with two heads. One end is cold punching + rotary flaring plane, and the other end is rotary shrinking and shaping plane. It is cooled by cooling water during processing, punching processing is performed after processing at both ends, and the robot transfers to another One die punching process.

Features
This equipment is controlled by a numerical control system, which is easy to operate, simple to maintain, and has the following characteristics in structure and automation:

1. 1. The control system has an automatic counting function, which can accurately count the processing quantity.
2. 2. The equipment is equipped with a protective cover at the same time as the chamfered part of the machine is expanded to ensure the collection of waste and not to fly around.
3. 3. With automatic alarm function, when the equipment is jammed or other failures during automatic operation, it will automatically stop the alarm.
4. 4. When changing products, mold replacement is convenient, fast, and accurate positioning.
5. 5. The whole machine is equipped with an integral protective cover, which contains multiple opening and closing safety doors to improve the safety performance of the equipment.

Product Parameters

 

NO.	Parameter items	Content
1	Pipe diameter	φ12.7mm
2	Pipe thickness range	0.5-1.0mm
3	Pipe length range	45-70mm
4	Work efficiency	600-800PCS/H
5	Number of molds	Two-mode position: one-mode double-head rotation
6	Punching processing method	Cylinder, punch
7	Punching hole tolerance	+0.05mm
8	Station moving method	cylinder
9	Die clamping method (cylinder bore * stroke)	One mold: 100 * 25mm Two mold: 63 * 25mm
10	Feed mode of punch (cylinder bore * stroke)	Double head servo 750W * 75
11	Length error	≤0.25mm
12	Concentricity of main axis	≤0.1mm
13	Chamfer accuracy	±0.05mm
14	Drive method	Air pressure + servo
15	Feeding method	Vibration plate
16	Operation method	Auto / Manual / Jog
17	Electric control mode	CNC system
18	air pressure	0.5~0.8MPa
19	Rotating electric machine	2.2KW*2
20	Power mode	Three phase380V/50HZ
21	Overall dimensions (length X width X height) MM	1800x1200x1800

Equipment structure and system configuration
The main body of the device is blue (Jie Sheng color number: JS-SK-003), and warning signs are placed on the parts involved in personal safety. The fuselage is welded by profiles, and is machined after vibration aging treatment to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors; parts and components of the equipment according to the actual working conditions The environment needs necessary surface treatments, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to meet the need for sufficient strength and surface functions of the parts. The main structure of the equipment is as follows:
Mechanical structure:

1.  Manipulator mechanism: "Up and down displacement", "Left and right displacement", and "clamping jaw" cylinders are used to form a manipulator, which grips the pipe parts that have been opened and gradually moves to the punching place.
2.  Punching mechanism: It consists of a core rod and a punching pin, and uses qigong as the power for punching.
3. Servo flaring chamfering mechanism: double-head servo feed, high-speed original Taiwan imported power head, each with four levels of feed.

Electrical structure:
1.Using CNC system to implement automation, DC weak current control, safe and stable operation, and few system failures. The air switch adopts high-quality air switch, Schneider button, and other main electrical components such as selection switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
2.The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

Detailed Photos

 

No.	Name	Quantity	Brand
	CNC system	1 piece	JISUN
	Three-phase power cut-off switch	1 piece	MW
	Leakage switch	1 piece	CHINT
	Transparent case fuse box	1 piece	CHINT
	Switching power	1 piece	MW
	Pneumatic Components	1 batch	AIRTAC
	Proximity switch	1 batch	MY
	Rotating electric machine	2 set	GUANGZHOU MICROMOTOR
	Motor control accessories	2 set	TAIAN
	Servo + drive	3 set	DELTA
	Rotary power head	2 piece	HUNKUN
	Guide	4 set	TBI
	Bearing	1 batch	NSK
	Vibration plate	1 piece	custom made
	Gas storage cylinder	1 piece	custom made
	Intermediate relay	1 batch	OMRON
	Tri-color alarm light	1 piece	OMRON
	Non-standard machined parts	1 batch	custom made
	Cooling water circulation system	1 set	custom made

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Company Profile

Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.

The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.

Delivery period
45 days after the prepayment.

Payment method
L/C or T/T

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.

FAQ

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
A: We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!