Automatic Cutting & Tube End Forming Machine

• Customization: Available
• After-sales Service: Free Parts
• Waterproof Rating: IPX-6
• Model NO.: JM-IF-M202A
• Certification: ISO 9001:2000
• Condition: New
• Control: Automatic
• Application: Metal
• Power Source: Pneumatic/Servo
• Layout: Horizontal
• Suitable for: Copper
• Type: Pipe and Tube Cutting End Forming Machine
• Dia.: Φ9.52mm
• Wall Thickness: 0.5-1.0mm
• Transport Package: Wooden Box
• Specification: 50000mmx900mmx2100mm
• Trademark: JISUN
• Origin: China
• HS Code: 8462419000
• Production Capacity: 100 Sets One Year

Product Description

 

Product Description

Use
This equipment is suitable for the automatic cutting of the coil pipe and the shrinkage of the front pipe end, and the equipment continuously feeds.
Features
This equipment uses servo motors, pneumatic and electrical control systems, fully considering safety and other factors, easy to debug and simple to operate, and can fully meet the production of refrigeration pipe products. It can be automatically discharged after manual coiling, which is fast and efficient.

1. The equipment control system has an automatic counting function, which can accurately count the processing quantity.
2. The equipment has the function of tempo pause or continuous processing, and can be selected and changed.
3. With automatic alarm function, when the equipment fails during operation, it will automatically stop the alarm.
4. When changing products, mold replacement is convenient, fast, and accurate positioning.

Action flow: automatic unloading --- servo feeding --- clamping --- front tube end (rotary necking) --- sawing --- clamping mold release (discharging) --- the operation cycle.

Equipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	φ6.0-φ16mm
2	Pipe thickness range	0.5-1.4mm
3	Pipe length range	35-100mm
4	Work efficiency	500-700PCS/H
5	Material	TP2M soft copper pipe
6	Feed servo motor power	Servo 750W
7	Cutting motor power	1.5KW*2800r/m
8	Tube end rotating motor power	4KW*2800r/m
9	Applicable blade	180mm (0.8 ~ 1.2 thickness)
10	Cutting accuracy	±0.5mm
11	Blade inner hole	25.4mm
12	Depth error	≤0.25mm
13	Coaxiality error	≤0.08mm
14	Processing methods	Cut + Rotate
15	Drive method	Servo / Pneumatic
16	Feeding method	Coil feeding
17	Operation method	Auto / Manual / Jog
18	Electric control mode	CNC system
19	air pressure	0.5~0.8MPa
20	Power mode	Three phase380V/50HZ
21	Equipment layout size (length X width X height) MM	5000x900x2100
22	Overall dimensions (length X width X height) MM	2600x800x2100

Equipment structure and system configuration

1. Overview:The equipment consists of a frame, a gas control system, a cutting mechanism, a front-end pipe end mechanism, a servo feeding mechanism, and an electronic control system.
2. Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
3. Cutting mechanism: The high-power high-speed motor is the cutting rotary motor, and the air cylinder is used to cut back and forth. The pipe is provided with coolant cutting.
4. Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
5. Front-end pipe end mechanism: There is a rotary punch, which can realize the function of rotary punching. The rotary punch provides a nitrogen protection function to prevent oxidation. The spindle feed speed is divided into two groups: fast forward and slow forward. Adjustable separately.
6. Servo feeding mechanism: Cylinder clamping is used, and the clamping mold can be replaced. The linear guide pair and ball screw pair are used to form a linear motion pair. The servo motor outputs power and the feeding speed can be adjusted by the system. Servo motor brand: Delta..
7. Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
8. Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
9. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Switching power	1 piece	MW
3	Contactor, thermal relay	3 set	TAIAN
4	Proximity switch	1 batch	MY
5	Pneumatic original	1 batch	AIRTAC
6	Guide	6 set	TBI
7	Leakage switch	1 piece	CHINT
8	Button	1 batch	SCHNEIDER
9	Intermediate relay	2 set	OMRON
10	Power Head	1 set	HUNKUN
11	Servo motor	1 set	DELTA
12	The electromagnetic valve	3 piece	AIRTAC

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Six. Delivery period
45 days after the prepayment.
Seven. Payment method
L/C or T/T
Eight. Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.

Company Profile

The realized goods produced by our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.

The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.

FAQ

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!