Efficient Stainless Steel Pipe Double Head Ring Machine

• After-sales Service: Free Parts
• Applicable Material: Stainless Steel
• Drive Mode: Hydraulic
• Warranty: 1 Year
• Control: Automatic
• Application: Metal
• Model NO.: JM-RF-S101B
• Layout: Horizontal
• Length: 2300X1050X1600mm
• Transport Package: Wooden Box
• Specification: 2320x1070x1620mm
• Trademark: JISUN
• Origin: China

Product Description

Product Description

 

Use
This advanced equipment is meticulously designed for the precise assembly of copper terminals and welding rings on both ends of a silencer, making it an indispensable and specialized piece of machinery for your operations.

Features Crafted with a state-of-the-art pneumatic and electrical control system, this equipment prioritizes safety and efficiency. It is engineered for seamless debugging and effortless operation, utilizing an oil cylinder as a robust spindle punch. Additionally, it features an automatic material discharge system following manual unloading and automated processing.

Product Parameters

 

Serial Number Parameter Item Content: Comprehensive Overview
Incoming Product 1: Silencer Pipe
1. Silencer Pipe Material: Premium Stainless Steel
2. Silencer Pipe Diameter Special Machine (φ25-40mm): Features Replaceable Clamp Mold for Various Diameters
3. Silencer Length: Precisely Between 110-210mm
4. Silencer Barrel Material Requirements: Length Accuracy of ±0.5mm
Outer Diameter Precision: ±0.2mm
Incoming Product 2: Copper Terminal (Pre-assembled with Solder Ring)
Copper Terminal Solder Ring Specifications
1. Copper Terminal Material: High-Quality Copper; Soldering Ring Material: Durable Copper
2. Copper Terminal Outer Diameter: Special Machine φ7.94-12.0mm (One Specification per Equipment) Welding Ring Inner Diameter: Special Machine φ9.4-13.6mm (One Specification per Equipment)
3. Copper Terminal Thickness: 1.0-1.5mm; Solder Ring Wire Diameter: 1.0-1.2mm
4. Copper Terminal Length: Efficiently 7.5-12mm
5. Copper Terminal Incoming Material Requirements: Length Accuracy ±0.1mm
Outer Diameter Precision: ±0.1mm; Welding Ring Material Requirements: Inner/Outer Diameter Precision ±0.1mm
Wire Diameter Precision: ±0.1mm
Thickness Direction (Height of Opening Position): ±0.05mm
Equipment Main Parameters: Essential Details
1. Processing Efficiency: An Impressive 700-800 PCS/H
2. Maximum Nominal Punch Force: Robust 4.5KN
3. Processing Method: Advanced Cold Punching
4. Drive Mode: Reliable Hydraulic System
5. Feeding Method: Efficient Discharging
6. Operation Mode: Fully Automatic
7. Hydraulic Pressure: Optimal Range of 4-6MPa
8. Overall Dimensions (L x W x H): 2300 x 1050 x 1600 mm

Equipment Structure and System Configuration: In-Depth Look
The main body of the device is a striking blue (Jie Sheng color number JS-SK-003), with safety warning signs placed strategically for personal safety. The fuselage is expertly welded by profiles, followed by vibration aging treatment to ensure rigidity and precision of the mounting plane. Equipped with height-adjustable foot cups and safety protection doors, the parts undergo necessary surface treatments (electroplating, blackening, quenching, carburizing, electrostatic spraying) to meet strength and functional requirements. The main structure includes:
Mechanical Structure: Robust and Reliable

1. Feeding Structure: Utilizes a Vibrating Plate for Feeding. Disk Vibration Surface: Approximately 400MM and 600MM, with Noise-Reducing Glue Spray.
2. Rolling Groove Structure: The Pipe is Rotated by a Motor, with the Groove Pressed Against the Pipe Wall.
3. Net Loading Structure: The Air Filter is Driven into Pipe Fittings by a Cylinder.

Electrical Structure: High-Performance and Secure

1. Implemented with a CNC System for Automation, Controlled by DC Weak Current for Safe, Stable Operation with Minimal Failures. Equipped with High-Quality Air Switches, Schneider Buttons, and OMRON Electrical Components (Selection Switches, Intermediate Relays). Control Circuit Includes Overload Protection.
2. 5dc5c6d5

Detailed Photos

 

NO.	Item	Qty	Brand
1	CNC System	1 unit	JISUN
2	pneumatic element	1 batch	AIRTAC
3	vibrating disk	2 set	JISUN
4	Switching Power	1 pc	MW
5	Hydraulic motor	1 unit	JUNTAI
6	hydraulic oil pump	1 unit	JUNTAI
7	Air-cooler	1 pc	RISEN

1. Regularly monitor air and oil pressure, as well as each fastener's condition daily to guarantee consistent, reliable use.
2. Ensure optimal performance by routinely lubricating all moving parts and maintaining a clean, tidy equipment environment.
3. Consistently clean the equipment's dust to maintain flawless operation and top-notch product quality.
4. Designed for optimal performance within an 8-10 hour daily working timeframe. For extended production hours, increase frequency of inspections and updates on wearing parts, motors, and accessories to ensure continued equipment stability.

Exceptional Services and Beyond

1. Enjoy a one-year product quality warranty (excluding wear from artificial or abnormal use). Note: Wear parts are not covered under the warranty. Please refer to the 'wearing parts list' in the instruction manual for details.
2. We warmly invite you to visit our factory and witness the remarkable efficiency of our machine before placing your order.
3. This product comes with a manual and a set of molds. Need additional specifications? A separate cost quote will be provided.
4. Have any operational questions while using our machine? We promise to respond within 24 hours via email, telephone, or other online chat tools.
5. The buyer must provide power voltage, compressed air gas source, and grounding devices as per electrical specifications onsite. Additionally, the buyer is responsible for configuring the cables and air pipes connected to the equipment.
6. The necessary circulating cooling water, hydraulic oil (recommended 46 brand), lubricating oil, and cooling oil for the equipment must be supplied by the purchaser.

Company Profile

 

Our cutting-edge equipment serves a broad spectrum of industries, encompassingair conditioning, automotive, furniture, water heaters, water treatment, medical, high-speed rail, aerospace, and many others. In addition, we have pioneered the development of over 200 types of state-of-the-art automated equipment.

Our flagship products include integrated machines (feeding/pipe end processing/edge punching/pipe bending), automatic tube end machines (expanding/shrinking/rodding/flower arranging), feeders (dandruff/non-dandruff types), CNC drilling machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube forming machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic header machines, automatic scoring machines, automatic rolling machines, pressure testing machines, assembly machines, welding furnaces, annealing furnaces, flame welding machines, high-frequency welding machines, water inspection machines, and automatic assembly slot machines. Each piece of equipment is engineered to enable high-efficiency mass production, featuring user-friendly operational designs, robust stability, easy maintenance, and a comprehensive range of types and specifications. We also offer bespoke design services to meet our customers' unique requirements.

FAQ

 

Q: Are you a manufacturer or trading company?
A: We are a dedicated manufacturer specializing in state-of-the-art metal pipe and tube processing machinery.

Q: How can I select the right pipe/tube bending machine?
A: To assist you in choosing the perfect machine, please provide the following tube specifications:
- Material of the tube
- Diameter of the tube
- Thickness of the tube
- Length of the tube
- Desired bending angle
- Tube drawings, if available

Q: What certifications do you hold?
A: We proudly possess ISO and CE certifications.

Q: What kind of service do you offer?
A: Our Service Commitment:
(a) Pre-Sales Service: We offer professional technical proposals and comprehensive machine videos for your evaluation.
(b) Pre-Sales Service: Our team will diligently answer all your queries and help resolve any issues.
(c) Pre-Sales Service: We warmly welcome you to visit our factory!