Product Description
Use
This equipment is suitable for single bending of copper pipe. It is mostly used for 90 ° elbow processing.
Features
- Process: automatic feeding (manually placed in the hopper and discharging) → automatic processing (0-180 degree bending) → automatic return;
- Reliable equipment quality, stable work and no bad movements are required;
- Easy to change and adjust the mold, reliable and durable;
- The mold and the main pressure parts are made of mold steel. The hardness after heat treatment is HRC58-62, and the surface roughness is less than Ra0.8. Each part of the equipment must be subjected to the necessary surface treatment according to the actual working conditions and environment, such as electroplating, Blackening, quenching and carburizing, electrostatic spraying, etc., to meet the components with sufficient strength and surface functions;
- The frame is firm, the pneumatic cylinder has no vibration, the equipment has small vibration, and other moving parts have no movement.
- Beautiful appearance and specification of electrical circuit layout;
- The circuit layout of the electric control box is reasonable, all lines must be wired, the installation of the electrical components of the equipment meets the relevant national regulations, and there is a reliable grounding device.
Product Parameters
| NO. |
Parameter items |
Content |
| 1 |
Processing material |
Hardened copper tube (TP2M) or hard tube |
| 2 |
Pipe diameter range |
φ6-9.52mm |
| 3 |
Pipe thickness range |
0.6-1.0mm |
| 4 |
Pipe length range |
50-250mm |
| 5 |
Work efficiency |
400-600PCS / H * 2 tube |
| 6 |
Number of elbows |
2 |
| 7 |
Maximum bending R radius |
R50mm |
| 8 |
Minimum bending R radius |
R10mm bending deformation rate is less than 12% |
| 9 |
Maximum bending angle |
185° |
| 10 |
Maximum rotation speed |
360°/S |
| 11 |
Repeated positioning accuracy (rotation) |
±0.1° |
| 12 |
Bending speed |
0-100 degrees / S |
| 13 |
Drive method |
Servo / Pneumatic |
| 14 |
Feeding method |
Auto feeding |
| 15 |
Operation method |
Auto / Manual / Jog |
| 16 |
Electric control mode |
CNC system |
| 17 |
air pressure |
0.5~0.8MPa |
| 18 |
Total power |
1KW |
| 19 |
Power mode |
Three phase380V/50HZ |
| 20 |
Overall dimensions (length X width X height) MM |
2200x900x1600 |
Equipment structure and system configuration
- Overview:The equipment consists of a frame, a feeding mechanism, a bending mechanism, a pressing mechanism, a punching mechanism, a gas control system, an electronic control system, a servo system, and the like etc.
- Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
- Feeding rack:Using the special feeding mechanism, as long as the mold is changed, there are no screws, and it can be connected gently, which greatly shortens the installation time, and even the operator can quickly install it.
- Bending mechanism:Servo rotation and bending, the mold and servo are connected coaxially. The oil cylinder is compacted and the connecting rod mechanism is compacted to reduce the space, while ensuring the bending accuracy and stability.
- Beating agency:It adopts cylinder to push the material, and the feed guide adopts wear-resistant polished rod and linear bearing, which is flexible and fast and stable.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Servo system:It adopts servo motor and driver, which are the feeding shaft motor and the material rotating motor.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
Detailed Photos
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Servo motor |
1 set |
DELTA |
| 3 |
Switching power |
1 piece |
MW |
| 4 |
Pneumatic Original |
1 batch |
AIRTAC |
| 5 |
Contactor, thermal relay |
1 set |
TAIAN |
| 6 |
Planetary reducer |
1 set |
ZD |
| 7 |
Air-open and low-voltage appliances |
1 set |
CHINT |
| 8 |
Proximity switch |
1 batch |
YM |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
Company Profile
Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
A: We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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