Automatic Vertical Rotary End Forming Machine Tools of HVAC System

• Structure: Horizontal
• Spinning Strength: General Spinning
• Pressure Supply Type: Hydraulic Pressure
• Spinning Direction: Forward
• Metal Material: Copper
• Riveting Principle: Radial Models(JM Series)
• Model NO.: Tools of HVAC System
• Spinning Deformation Condition: Cold Spinning
• Spinning Belt Wheel Type: Combined Belt Wheel
• Spinning Wheel Number: Double
• Finished Product: Pipe
• Finished Product Shape: Special Shape
• Type: Mechanical Press
• Forging Forming Method: Mold Forging
• Power Source: Hydraulic Pressure
• Feature: Automation
• Certification: CE, ISO 9001:2000, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Easy to Maintenance
• Condition: New
• Waterproof Rating: Ipx-6
• Suitable for: Copper
• Transport Package: Wooden Box
• Specification: 1400mmx800mmx1700mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 100 Sets One Year

Product Description

Use
This equipment is suitable for the processing of copper pipe's rotary expansion, necking and forming. It is generally used for the processing of copper pipe's connection pipe, and is mostly used for the processing of heat exchange products.

Features

1. The equipment uses pneumatic and electrical control systems, fully considering safety and other factors, convenient commissioning and simple operation. The cylinder is used as the main punch, and the vibration plate is automatically fed. At the same time, the cylinder is fed and clamped. The process is completely automatic and can satisfy the production of the product.
2. The equipment control system has an automatic counting function, which can accurately count the processing quantity.

Equipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	φ6.0-16mm
2	Pipe thickness range	0.5-1.0mm
3	Pipe length range	28-50mm
4	Work efficiency	1000-1800PCS/H
5	clamping method (cylinder bore * stroke)	100*125mm
6	Feed mode of punch (cylinder bore * stroke)	63*75mm
7	Length error	≤0.25mm
8	Concentricity of main axis	≤0.1mm
9	Processing methods	Spin
10	Drive method	Pneumatic
11	Feeding method	Vibration plate
12	Operation method	Auto / Manual / Jog
13	Electric control mode	CNC system
14	air pressure	0.5~0.8MPa
15	Power mode	Three phase380V/50HZ
16	Overall dimensions (length X width X height) MM	1400x800x1700

Equipment structure and system configuration

1. Overview:The equipment consists of a frame, a power head, a vibration plate, a gas control system, and an electronic control system etc.
2. Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
3. Power head: The maximum speed of the electric spindle is 2800 rpm, and the cylinder is used for feed. The feed is divided into two speeds, fast and slow. The feed speed and position can be adjusted.
4. Vibration plate: Use the feeding mechanism of the vibration plate, the vibration plate is made of stainless steel, the surface is sprayed with glue, and the surface of the plate is 400mm.
5. Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
6. Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
7. Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
8. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Pneumatic components	1 batch	AIRTAC
3	Leakage switch	1 piece	CHINT
4	Transparent case fuse box	1 piece	CHINT
5	Switching power	1 piece	MW
6	Electromagnetic contactor	1 piece	TAIAN
7	thermal relay	1 piece	TAIAN
8	Intermediate relay	1 set	OMRON
9	Proximity switch	1 batch	YM
10	Vibration plate	1 set	JISUN
11	Power Head	1 set	GUOYOU

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.

The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.