Fully Automatic Tube Cutting and End Forming Machine Integrated Machine for HVAC&R Tubes

• Waterproof Rating: IPX-8
• Warranty: 1-year
• Certification: CE, ISO 9001:2000
• Condition: New
• Control: Automatic
• Application: Metal
• Model NO.: JM-IF-S201C
• Power Source: Hydraulic
• Layout: Horizontal
• Transport Package: Wooden Box
• Specification: 50000mmx900mmx2100mm
• Trademark: JISUN
• Origin: China
• HS Code: 8462419000
• Production Capacity: 100 Sets One Year

Product Description

1. Brief Introduction of Automatic Tube Cutting & End Forming & Bending Integrated Machine



This equipment is suitable for aluminum (copper) pipe forming process, such as: straight, blanking, flaring, necking, elbow, pier head, etc. Intelligent machine transition integrated equipment.


2. Equipment Parameter
 

Technical requirements of the cutting mechanism:
Feeding stroke and accuracy (U axis)	Feeding stroke / time: 100 ~ 1000mm (accuracy ± 0.3mm when feeding length ≤ 1000mm; accuracy ± 0.5mm when 1000mm <feeding length <2000mm), maximum speed: 0.75m / s
One feeding stroke	≤750mm
Requirements of the cutting mechanism	Feeding mechanism adopts translation type pull-out; horizontal and vertical movement
Feeder requirements	Opening and shifting to CNC machine using cylinder drive
Core-pulling cylinder	Equipped with a tube bending machine with a core rod core-pulling cylinder and automatic oil supply device (volatile oil)
Blanking quality requirements	The roundness tolerance of the cut copper pipe is less than 1%, there is no obvious pull, scratch, creasing and knurling scratch on the surface of the copper pipe, and no burr
Coil dimensions and weight	The outer diameter of the tray is φ1000 ~ 1230mm, the center hole diameter of the tray is φ130mm, the pitch of the tray is 250 ~ 340mm, the maximum weight of the coil is ≤250Kg
Copper pipe outer diameter and wall thickness	Φ6.0~φ10mm,Wall thickness:0.5~1.0mm
Linear tolerance	≤2‰
Repeated fixed-length error	≤0.6mm
Flatness of one shot	≤0.5mm
Feeding efficiency	Efficiency of ≤6S / root (single tube with opening length of 1000 mm)
Technical requirements for tube end forming:
Strokes of front tube end / processing station	Using straight punch 2 stations + rotary 1 station
Stroke of rear tube end/processing station	1 rotation
Nozzle injection function	Automatic fuel injection when flaring end-end cones and elbows (volatile oil)
power supply	Three-phase 380V
Air pressure	0.45-0.55Mpa
Equipment cooling method	Air-cooled
Clamping force	3000Kg
Maximum power	3000Kg
Maximum processing depth error	<± 0.5mm
Maximum coaxiality error	<0.1mm
Pipe end efficiency	8S-9S / root (plus opening time 6S, comprehensive efficiency at the end of opening tube ≥15S / root)
Technical requirements of pipe bending mechanism:
Maximum bend diameter X wall thickness	Φ12.7mm × 1.0mm and below
Elbow radius	R10-R60
Mandrel requirements	Meet customer requirements for copper pipe bending
Workpiece length	1000mm
Bend straight feeding stroke	1000mm
Feeding speed of elbow	Speed adjustable
Bend straight feeding stroke	0~1000mm speed:0~1000mm/s Precision:±0.05mm
Feeding speed of elbow	0.75-1m / s (adjustable)
Space rotation angle and accuracy (Y axis)	Angle 0 ~ ± 3600; speed 0 ~ ± 6000 / SEC; accuracy: ± 0.050
Space rotation angular velocity	≥3600 / s (adjustable)
Bend angle speed (Z axis)	≥1800 / s (adjustable)
Copper tube flat rate	1. For coreless bending of copper pipes with an outer diameter of φ8mm and a bend radius of R20 or more (including R20), the flatness ratio of the copper tube is ≤1.15, and the flattening ratio is ≤12%. problem. 2. In the coreless bending of copper pipe with outer diameter φ9.52mm and bend radius R20 or more (including R20), the copper pipe flatness rate is 1.185 or less, and the flattening rate is 12% or less. Quality issues.
Comprehensive surface condition	There are no obvious pull, scratch, crush marks and knurled scratches on the surface of the copper pipe, and there is no burr on the pipe mouth; The mouth of copper pipe of Ф12 and below specifications is flat, and the out-of-roundness is ≤3%.
power supply	Three-phase 380V
Air pressure	0.45-0.55Mpa
Hydraulic pressure	4-7Mpa
Equipment cooling method	Air-cooled

3. List of Main Parts
 

NO.	Name	Quantity	Brand
	CNC system	1 piece	JISUN
	Switching power	1 piece	MV
	Contactor, thermal	1 set	TAIAN
	Proximity switch	1 batch	YM
	Pneumatic Original	1 batch	AIRTAC
	Leakage switch	1 batch	CHINT
	Button	1 batch	SCHNEIDER
	Intermediate relay	1 batch	OMRON
	Oil pump	1 set	JUNTAI
	The electromagnetic valve	5 piece	YOUSHENG
	Pressure maintaining valve	1 piece	MINGDE
	Air cooler	1 set	RISEN
	Hydraulic cylinder	5 piece	RISEN
	Servo motor	8 set	DELTA

4. Tube Cutting and End Forming Samples


5. Tube Cutting & End Forming Machine Maintenance


(a)Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.

(b)Regularly lubricate moving parts and keep the equipment tidy.

(c)Clean the dust of the equipment regularly to avoid affecting the operation and product quality.

(d)The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.


6. Packing & Delivery



7. Services and Others

(a)Product quality is guaranteed for one year, (except for man-made or abnormal use) wearing parts are not included in the scope of warranty. For details, please refer to the "Vulnerable Parts List" in the instruction manual.

(b)The products are delivered to the customer's designated location (domestic) on time, and the freight is borne by the supplier.

(c)The buyer provides equipment debugging materials to the supplier, and the cost incurred shall be borne by the buyer (material cost, freight).

(d)This product comes with a manual and a set of molds (if you need to customize other specifications of molds, the cost will be quoted separately).

(e)The demand side's production workshop shall provide power voltage, compressed air source and grounding devices that comply with electrical specifications; the demand side shall configure the cables and air pipes connected to the equipment by itself.

(f)The circulating cooling water, hydraulic oil (recommended to use No. 46 brand hydraulic oil), lubricating oil, and cooling oil required by the equipment shall be purchased by the buyer at his own discretion.

8. FAQ: 

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!