Jisun Automatic Single-Head Straight Punching One-Station Tube End Forming Machine

• Customization: Available
• Type: Hydraulic Machine
• Forging Forming Method: Mold Forging
• Model NO.: JM-PF-SRAZBLA90A
• Power Source: Hydraulic Pressure
• Feature: Automation
• Certification: ISO9001, CE, ISO 9001:2000, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Use Widely
• Condition: New
• Waterproof Rating: Ipx-6
• Suitable for: Copper, Aluminum
• Max Forming Length: 150mm
• Forming Control: Nc
• Forming Speed: Fast
• Transport Package: Wooden Box
• Specification: 1600mmx800mmx1600mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 300 Sets One Year

Product Description

One. Use
This advanced equipment is expertly designed for the rotary forming processing of copper pipes, including flaring, shrinking, and more.
Two. Features

1. Our system integrates hydraulic, pneumatic, and electrical control systems, meticulously prioritizing safety and efficiency. The machine is intuitive to debug and straightforward to operate, making it ideal for the production of refrigeration pipe products. Featuring automatic discharge post manual loading and feeding, it ensures a rapid production pace and exceptional efficiency..
2. The control system is equipped with an automatic counting function, offering precise tracking of the processing quantity.

Three. E quipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	φ6-19.05mm
2	Pipe thickness range	0.5-1.0mm
3	Pipe length range	60-880mm
4	Work efficiency	800-1200PCS/H
5	clamping method (hydraulic bore * stroke)	40*40mm
6	Feed mode of punch (hydraulic bore * stroke)	50*50mm
7	Rotating motor power * speed	2.2KW*2800r/m
8	Length error	≤0.25mm
9	Concentricity of main axis	≤0.08mm
10	Processing methods	Rotating
11	Drive method	Hydraulic / Pneumatic
12	Feeding method	Auto feeding
13	Operation method	Auto / Manual / Jog
14	Electric control mode	CNC system
15	air pressure	0.5~0.8MPa
16	Hydraulic pressure	4-6MPa
17	Power mode	Three phase380V/50HZ
18	Overall dimensions (length X width X height) MM	1600x800x1600

 

Four. Equipment structure and system configuration

1. Overview: The equipment is composed of a robust frame, a sophisticated feeding system, a powerful power head, along with pneumatic, hydraulic, and electronic control systems, ensuring seamless operation.
2. F rame: The frame is welded from precision profiles and processed post vibration aging to ensure rigidity and accuracy. It features height-adjustable foot cups and safety protection doors. Each component undergoes surface treatments like electroplating, blackening, quenching, carburizing, and electrostatic spraying to enhance strength and functionality.
3. Feeding system: Utilizing a specialized feeding mechanism, it allows for quick mold changes without screws, significantly reducing installation time. This user-friendly design enables operators to swiftly handle installations.
4. Power h ead : Equipped with a high-precision boring head reaching speeds up to 2800 rpm and driven by a timing belt, the feed speed and position are adjustable, featuring both fast forward and slow forward capabilities.
5. Air control system: The system uses purified compressed gas, with pressure adjustments ensuring optimal conditions for each component. An electric valve body controls the precise position of the cylinder piston, ensuring sensitivity and stability during prolonged use.
6. Hydraulic system : The integrated oil tank features an air cooling system to maintain oil temperatures below 55°C. The system employs a variable displacement pump and an energy-efficient oil circuit design, with high-quality directional valve and oil pump components.
7. Coloring : The machine's main body boasts a blue finish (Jisun color number JS-SK-003) and is equipped with prominent safety warning signs.
8. Electric control cabinet : Featuring a CNC system, the cabinet employs top-tier domestic air switches, with other main electrical components such as select switches and relays sourced from OMRON. The control circuit includes an overload protection function to ensure operational safety.
9. The installation of the electrical components of the equipment strictly adheres to national regulations, ensuring a reliable grounding device. Terminals, contactors, and small air switches within the electrical box are meticulously installed in the VDE standard V-groove. Each electrical component is distinctly marked for easy identification. The electric control cabinet is equipped with all-plastic combing cabinets and wire trunking, providing clear wire numbers. The control panel is both clean and organized, with subtitles on the signs that are clearly visible and easy to read.

Five. List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Boring head	1 set	HUNKUN
3	Three-phase asynchronous motor	1 piece	GUANGZHOU MICROMOTOR
4	Pneumatic components	1 batch	AIRTAC
5	Leakage switch	1 piece	CHINT
7	Switching power	1 piece	MW

 

8	Electromagnetic contactor	2 piece	TAIAN
9	Hydraulic motor	1 piece	JIUTAI
10	Hydraulic oil pump	1 piece	JIUTAI
11	Hydraulic components	1 batch	RISEN

 

1. Daily checks of air/oil pressure and each fastener's condition are essential to ensure reliable operation.
2. It's crucial to regularly lubricate moving parts and maintain equipment cleanliness.
3. Regularly cleaning the equipment's dust is vital to prevent any impact on operation and product quality.
4. The equipment is designed to operate optimally for 8-10 hours per day. If extended working hours are necessary due to production demands, reinforce inspections and updates of wearing parts, motors, and other accessories to maintain equipment stability.

Six. Delivery period
45
days post prepayment.
Seven. P ayment method
L/C or T/T
Eight. Services and other

1. We offer a one-year product quality warranty (excluding wear parts, artificial or abnormal use). Please refer to the 'wearing parts list' in the instruction manual for more details.
2. We warmly welcome you to visit our factory to witness our machine in action before placing an order.
3. This product comes with a manual and a set of molds. If other specifications are required, costs will be quoted separately.
4. For any operational questions, our team will respond via email, telephone, or other online chat tools within 24 hours.
5. The buyer must provide power voltage, a compressed air gas source, and grounding devices per electrical specifications at the manufacturing site. Additionally, the buyer must set up the cables and air pipes connected to the equipment.
6. The purchaser is responsible for acquiring circulating cooling water, hydraulic oil (46 brand recommended), lubricating oil, and cooling oil for the equipment.