Use
This advanced CNC Automatic Rotary Punching Pipe End Forming Machine is meticulously designed for diverse metal tube processing tasks. Its capabilities encompass necking, flaring, chamfering, and pressure divergence of copper pipe nozzles. Featuring three operational stations, the equipment ensures precision with hydraulic feed and seamless punch conversion, all executed by state-of-the-art servo motors.
Features
- Harnessing the power of hydraulic, pneumatic, and electrical control systems, this machine prioritizes safety while offering user-friendly debugging and operation. It effortlessly meets the rigorous demands of refrigeration pipe production..
- The cutting-edge control system boasts an automatic counting function, ensuring precise tracking of processing quantities.
- Versatility is at the core of this equipment, with features that allow for tempo pause or continuous processing, adaptable to your needs.
- An integrated automatic alarm function promptly alerts users in case of operational failures, ensuring safety and efficiency.
- Swapping molds is a breeze, with fast, convenient, and accurate positioning for seamless product changeovers.
E
quipment parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
Φ5-16mm |
| 2 |
Pipe thickness range |
0.5-1.0mm |
| 3 |
Pipe length range |
60-880mm |
| 4 |
Work efficiency |
300-450PCS/H |
| 5 |
Depth error |
≤0.25mm |
| 6 |
Coaxiality error |
≤0.08mm |
| 7 |
Number of stations |
2 cold punches + 1 spin |
| 8 |
clamping method (Oil tank bore * stroke) |
40*40mm |
| 9 |
Feed mode of punch (Oil tank bore * stroke) |
50*50mm |
| 10 |
Pressure branch clamping method (Oil tank bore * stroke) |
40 * 75mm (adjustable 35) |
| 11 |
Drive method |
Hydraulic / servo / pneumatic |
| 12 |
Feeding method |
Auto feeding |
| 13 |
Operation method |
Auto / Manual / Jog |
| 14 |
Electric control mode |
CNC system |
| 15 |
air pressure |
0.5~0.8MPa |
| 16 |
Hydraulic pressure |
4-6MPa |
| 17 |
Power mode |
Three phase380V/50HZ |
| 18 |
Overall dimensions (length X width X height) MM |
1600x800x1600 |
Equipment structure and system configuration
- Overview: The equipment is an amalgamation of a robust frame, air control system, hydraulic system, servo system, and electronic control system.
- F rame: Crafted with precision, the fuselage is welded and processed post-vibration aging, ensuring unparalleled rigidity and accuracy. It features height-adjustable foot cups and safety protection doors. All parts undergo essential surface treatments like electroplating, blackening, quenching, carburizing, and electrostatic spraying to enhance strength and functionality.
- Air control system: Purified compressed gas from an external source, regulated by a precision water-gas separator, provides an optimal environment for each circuit component. Electric valve-controlled cylinders ensure precise piston positioning, while pneumatic components guarantee long-term sensitivity and stability.
- Hydraulic system : The integrated oil tank, complemented by an air cooling system, maintains an oil temperature below 55°C. This machine employs a variable displacement pump with an energy-efficient oil circuit design. Premium directional valves and oil pumps, with adjustable speed settings, underscore its sophisticated engineering.
- servo system : Equipped with a high-performance servo motor and driver, the feed shaft is driven with precision by imported, high-wear-resistant screw rods, minimizing vibration.
- Coloring : The main body showcases a sleek blue finish (Jisun color number JS-SK-003), complemented by strategically placed warning signs for personal safety.
- Electric control cabinet : Featuring a cutting-edge CNC system, the cabinet is equipped with high-quality domestic air switches, Schneider buttons, and OMRON electrical components like select switches and relays. The control circuit is fortified with an overload protection function for enhanced safety and reliability.
- The installation of the electrical components of this equipment adheres strictly to national regulations, ensuring a reliable grounding device. Terminals, contactors, and small air switches within the electrical box are meticulously installed in the VDE standard V-groove, each clearly marked for easy identification. The electric control cabinet boasts an all-plastic combing design with wire trunking for organized wire management. The control panel is pristine, with clearly visible and legible subtitles on all signs, enhancing user convenience and operational clarity.
Comprehensive List of Main Parts and Maintenance Guidelines
- Detailed List of Main Accessories
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Proximity switch |
1 batch |
YM |
| 3 |
AC contactor |
1 piece |
TAIAN |
| 4 |
Thermal relay |
1 piece |
TAIAN |
| 5 |
Switching power supply |
1 piece |
MW |
| 6 |
Air switch |
1 piece |
CHINT |
| 7 |
Pneumatic Components |
1 batch |
AIRTAC |
| 8 |
Hydraulic pump |
1 piece |
JUNTAI |
| 9 |
Hydraulic motor |
1 piece |
JUNTAI |
| 10 |
Hydraulic accessories |
1 batch |
RISEN |
| 11 |
Guide screw |
1 batch |
TBI |
| 12 |
Three-phase asynchronous motor |
1 piece |
GUANGZHOU MICROMOTOR |
| 13 |
Servo motor |
1 set |
DELTA |
| 14 |
Boring head |
1 set |
HUNKUN |
- Daily inspection of air and oil pressure, along with the condition of each fastener, is essential to ensure reliable operation of the equipment.
- Regular lubrication of moving parts is crucial to maintain optimal performance and keep the equipment orderly.
- Regular cleaning of equipment dust is vital to prevent any impact on operation and product quality.
- The equipment is designed to operate effectively for 8-10 hours daily. Should production demands extend working hours, it is imperative to intensify inspection and replacement of wearing parts, motors, and other accessories to maintain equipment stability.
Delivery Period
45
days after receiving the prepayment.
P ayment Method
L/C or T/T
Services and Additional Information
- Our product quality warranty spans one year (excluding artificial or abnormal use). Please note that wearing parts are not covered by the warranty. For a detailed list, refer to the 'wearing parts list' in the instruction manual.
- We warmly welcome you to visit our factory and witness the machine in action before placing your order.
- This product includes a randomly delivered manual and a set of molds. For molds of different specifications, additional costs will be quoted separately.
- Should customers encounter any operational questions while using our machine, we commit to responding within 24 hours through email, telephone, or other online communication tools.
- The buyer must provide power voltage, compressed air source, and grounding devices as per electrical specifications at the manufacturer's workshop site. Additionally, the buyer is responsible for configuring the necessary cables and air pipes connected to the equipment.
- The purchaser is responsible for acquiring the circulating cooling water, hydraulic oil (46 brand recommended), lubricating oil, and cooling oil required for the equipment.
The innovative equipment produced by Guangzhou Jisun Automation Co., Ltd. is extensively utilized across numerous industries including air conditioning, automotive, furniture, water heating, water treatment, medical, high-speed rail, aerospace, and more. With a remarkable portfolio of over 200 types of automated equipment developed, our solutions are at the forefront of technological advancement.
Our principal products encompass a broad range of advanced machinery, including all-in-one machines (integrating feeding, pipe end processing, punching edges, and pipe bending), automatic tube end machines (capable of expansion, shrinkage, rod, and flower arrangement processing), various feeders (including dandruff and non-dandy types), CNC drilling machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube tube machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic stuffer headers, automatic scoring machines, automatic rolling rollers, automatic roller roll sink machines, pressure test machines, assembly machines, welding furnaces, annealing furnaces, flame welding machines, high-frequency welding machines, water inspection machines, and automatic assembly slot machines. All of these sophisticated machines are engineered to facilitate high-efficiency mass production, offering humanized operation designs, stability, ease of maintenance, a wide variety of types and specifications, and personalized design services tailored to our customers' needs.
Question: Are you a manufacturer or trading company?
Answer: We are a dedicated manufacturer, specializing in the production of metal pipe and tube processing machines.
Question: How should I choose the right pipe/tube bending machine?
Answer: To assist you in selecting the ideal machine, please provide us with the following tube parameters:
- Material of the tube
- Diameter of the tube
- Thickness of the tube
- Length of the tube
- Desired bending angle of the tube
- Tube drawings, if available
Question: What certifications do you hold?
Answer: We proudly hold both ISO and CE certifications.
Question: Can you tell me about your service offerings?
Answer: Pre-Sales Service:
(a) We will provide you with a professional technical proposal and machine demonstration videos for your reference.
(b) Our team will diligently address all your inquiries and help resolve any issues you may face.
(c) We warmly welcome you to visit our factory for an in-person experience!
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