Product Description
Use
This equipment is suitable for forming the copper pipe (flaring, shrinking, punching ring, etc.). One double station and one single station can be used simultaneously or asynchronously (for refrigerator compressor suction and exhaust copper tube processing).
Features
- Using hydraulic, pneumatic and electrical control systems, fully considering safety and other factors, convenient debugging and simple operation, using heavy-duty oil cylinders as the main shaft punch, can fully meet the production of refrigeration pipe products, automatic discharge after discharge, rhythm Fast and efficient.
- The equipment control system has an automatic counting function, which can accurately count the processing quantity.
- The punch mechanism uses double linear guides.
Equipment parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
Φ5.0-10mm |
| 2 |
Pipe thickness range |
0.5-1.0mm |
| 3 |
Pipe length range |
40-120mm |
| 4 |
Work efficiency |
1000-1500PCS/H |
| 5 |
Number of stations |
Main: Second cold charge Deputy: First cold charge |
| 6 |
Station moving method |
Hydraulic |
| 7 |
Clamping method (oil tank bore * stroke) |
50*35mm |
| 8 |
Main and auxiliary punch feeding method (oil tank bore * stroke) |
Main: 63 * 75mm Vice 50 * 50mm |
| 9 |
Length error |
≤0.25mm |
| 10 |
Coaxiality error |
≤0.08mm |
| 11 |
Processing methods |
Cold forging |
| 12 |
Drive method |
Hydraulic / Pneumatic |
| 13 |
Feeding method |
Auto feeding |
| 14 |
Operation method |
Auto / Manual / Jog |
| 15 |
Electric control mode |
CNC system |
| 16 |
air pressure |
0.5~0.8MPa |
| 17 |
Hydraulic pressure |
4-10MPa |
| 18 |
Oil pump motor |
Three phase380V/3.7Kw |
| 19 |
Power mode |
Three phase380V/50HZ |
| 20 |
Overall dimensions (length X width X height) MM |
1700x800x1600 |
Equipment structure and system configuration
- Overview: The equipment consists of a frame, an air control system, a hydraulic shift, a hydraulic system, and an electronic control system etc.
- Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
- Hydraulic shift:It is driven by a hydraulic shift cylinder and uses a guide rail to form a motion pair with high accuracy.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Hydraulic system:The integral oil tank is equipped with an air cooling system to ensure that the system oil temperature is not greater than 55 ° C. This equipment uses a variable displacement pump and the oil circuit uses an energy-saving design. The main directional valve and oil pump are made of high quality products. And slow forward two groups, the speed can be adjusted separately.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
List of main parts and maintenance
List of main accessories
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Pneumatic Components |
1 batch |
AIRTAC |
| 3 |
Leakage switch |
1 piece |
CHINT |
| 4 |
Transparent shell fuse |
1 piece |
CHINT |
| 5 |
Switching power |
1 piece |
MW |
| 6 |
Hydraulic motor |
1 piece |
JUNTAI |
| 7 |
Hydraulic oil pump |
1 piece |
JIUTAI |
| 8 |
Hydraulic components |
1 batch |
RISEN |
| 9 |
Electromagnetic contactor |
1 piece |
TAIAN |
| 10 |
Thermal relay |
1 piece |
TAIAN |
| 11 |
Intermediate relay |
1 set |
OMRON |
| 12 |
Proximity switch |
1 batch |
YM |
| 13 |
Guide |
1 batch |
TBI |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
Company Profile
The realized goods produced by our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
A: We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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