Product Description
Use
This equipment is suitable for batch straightening of disc-shaped copper pipes and processing without chipping into fixed-length, double-system operation.
Features
- Using the visualization special numerical control system and servo control system to realize the full automation of the system, which improves the stability of the work, convenient operation, simple maintenance and compact tempo, thus greatly improving production efficiency.
- The equipment control system has an automatic counting function, which can accurately count the processing quantity.
Equipment parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
φ5.0-15.88mm |
| 2 |
Pipe thickness range |
0.5-1.0mm |
| 3 |
Station modulus |
2+2 |
| 4 |
Number of feeding racks |
2+2 |
| 5 |
Long material discharge method |
Dedicated receiving tray |
| 6 |
Short material discharge method |
Receiving box |
| 7 |
Cutting length range |
40-4000mm (30-80mm break) |
| 8 |
Work efficiency |
5 times / minute (L = 500mm) |
| 9 |
Concentricity of main axis |
≤0.05mm |
| 10 |
Length error |
L≤1000mm;error≤ ± 0.3mm |
| L> 1000mm;error≤ ± 0.4mm |
| 11 |
Bevel error |
≤0.1mm |
| 12 |
Drive method |
Servo / Pneumatic |
| 13 |
Feeding method |
Coil pipe |
| 14 |
Operation method |
Auto / Manual / Jog |
| 15 |
Electric control mode |
CNC system |
| 16 |
air pressure |
0.5~0.8MPa |
| 17 |
Saw blade motor |
Three phase380V/0.75KW*2 |
| 18 |
Total power |
7KW |
| 19 |
Power mode |
Three phase380V/50HZ |
| 20 |
Overall dimensions (length X width X height) MM |
10000x900x1600 |
Equipment structure and system configuration
- Overview: This equipment consists of a rack, a feeding rack, a straightening unit, a fixed-length feeding mechanism, a cutting mechanism, an air control system, an electronic control system, a servo system, and a feeding rack.
- Frame: The body is welded from profiles, and processed after vibration aging to ensure rigidity and accuracy of the installation plane. It is equipped with four height-adjustable foot cups and safety protection doors. The actual working conditions and working environment must be subjected to necessary surface treatments, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to meet the need for sufficient strength and surface functions of the parts.
- Unloading rack: There are two sets of coiled coil unwinding system with active motor discharge function.
- Straightening and Straightening Unit: adopts the whole substrate mounting method. The copper tube passes a pair of round rollers to eliminate local deformation. The horizontal and vertical surfaces of the copper tube are provided with 5 straightening wheels. At the same time, the amount of straightening deformation can be adjusted according to the soft and hard states of the copper tube. . Each straightening wheel has a smooth surface and is equipped with bearings, which effectively ensures the accuracy and stability of the straightening wheel.
- Fixed-length feeding mechanism: Servo motor is used to drive the screw rod. The feeding guide rod adopts abrasion-resistant polished rod and linear bearing. It has flexible movement and the feeding clamp adopts an air cylinder.
- Cutting mechanism: adopts the outer rotary cutter and supporting roller structure. In order to prevent the copper tube from sliding during pre-tensioning, which will cause the cutter to break, the copper tube is fixedly clamped and clamped by a two-stage booster cylinder. Double the clamping force of the pull-off clamping die. The feed mechanism uses an independent cylinder feed assembly to advance and return. The feed is stable and the tool is retracted quickly. The cutting amount of each cutting head is independently adjustable to suit different cutters. Changes in wear ensure consistent necking rates at all nozzles. Equipped with intermittent blade fuel injection device, each cutter head is provided with volatile oil lubrication nozzles to extend the service life of the blade.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Servo system: adopts servo motor and driver, which are the feeding shaft motor and the material rotating motor, respectively. The feeding shaft is precisely driven by imported screw rods with high wear resistance and low vibration.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
List of main parts and maintenance
- List of main accessories
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Cutting motor |
2 set |
GUANGZHOU MICROMOTOR |
| 3 |
Pneumatic components |
1 piece |
AIRTAC |
| 4 |
Leakage switch |
1 piece |
CHINT |
| 5 |
Switching power |
1 piece |
MW |
| 6 |
Intermediate relay |
1 batch |
OMRON |
| 7 |
Proximity switch |
1 batch |
YM |
| 8 |
Servo motor |
2 set |
DELTA |
| 9 |
Lead screw |
2 set |
TBI |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Delivery period
45 days after the prepayment.
Payment method
L/C or T/T
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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