Automatic Double Head Ring Machine with Efficiency for Stainless Steel Pipe

• Customization: Available
• After-sales Service: Free Parts
• Applicable Material: Stainless Steel
• Model NO.: JM-RF-S101B
• Warranty: 1 Year
• Control: Automatic
• Application: Metal
• Layout: Horizontal
• Length: 2300X1050X1600mm
• Transport Package: Wooden Box
• Specification: 2320x1070x1620mm
• Trademark: JISUN
• Origin: China

Product Description

Product Description

Use
This equipment is suitable for assembling copper terminals and welding rings at both ends of the silencer. It is a special equipment.

Features

This equipment uses pneumatic and electrical control systems, taking safety and other factors into full consideration. It is easy to debug and operate. It uses an oil cylinder as a spindle punch, and automatically discharges materials after manual unloading and automatic processing.

 

Product Parameters

Serial number parameter item content
Incoming product 1: Silencer pipe
1 Silencer pipe material: stainless steel pipe
2 Silencer pipe diameter special machine (φ25-40mm) - the clamp mold can be replaced according to different pipe diameters
3 Silencer length 110-210mm
4 Material requirements for silencer barrel Length: ±0.5mm
Outer diameter: ±0.2mm
Incoming product 2: Copper terminal (already assembled with solder ring)
Copper terminal solder ring
1 Copper terminal material copper Soldering ring material copper
2 Copper terminal outer diameter: Special machine φ7.94-12.0mm (one specification for one equipment) Welding ring inner diameter Special machine Φ9.4-13.6mm (one specification for one equipment)
3 Copper terminal thickness 1.0-1.5mm Solder ring wire diameter 1.0-1.2mm
4 Copper terminal length 7.5-12mm / /
5 Copper terminal incoming material requirements Length: ±0.1mm
Outer diameter: ±0.1mm Welding ring incoming material requirements Inner/outer diameter: ±0.1mm
Wire diameter: ±0.1mm
Thickness direction (height of opening position): ±0.05mm
Equipment: main parameters
1 Processing efficiency 700-800PCS/H
2 Maximum nominal force of punch 4.5KN
3 Processing method Cold punching
4 Drive mode Hydraulic
5. Feeding method: Discharging
6 Operation mode Automatic
7 Hydraulic pressure 4-6MPa
8 Overall dimensions (length x width x height) mm 2300x1050x1600

Equipment structure and system configuration
The main body of the device is blue (Jie Sheng color number JS-SK-003), and warning signs are placed on the parts involved in personal safety. The fuselage is welded by profiles, and is machined after vibration aging treatment to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors; parts and components of the equipment according to the actual working conditions The environment needs necessary surface treatments, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to meet the need for sufficient strength and surface functions of the parts. The main structure of the equipment is as follows:
Mechanical structure:

1. Feeding structure: Use vibrating plate to feed. The vibration surface of the disk is about 400MM and 600MM, and the surface of the disk body is sprayed with glue to reduce noise.
2. Rolling groove structure: The pipe is rotated by the rotating motor, and the groove is pressed against the wall of the pipe through the rolling groove structure.
3. Net loading structure: The air filter is pushed into the pipe fittings by the cylinder as power.

Electrical structure

1. Using CNC system to implement automation, DC weak current control, safe and stable operation, and few system failures. The air switch adopts high-quality air switch, Schneider button, and other main electrical components such as selection switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
2. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminal blocks, contactors and small air switches in the electrical box are installed in the VDE standard V-shaped groove. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

Detailed Photos

NO.	Item	Qty	Brand
1	CNC System	1 unit	JISUN
2	pneumatic element	1 batch	AIRTAC
3	vibrating disk	2 set	JISUN
4	Switching Power	1 pc	MW
5	Hydraulic motor	1 unit	JUNTAI
6	hydraulic oil pump	1 unit	JUNTAI
7	Air-cooler	1 pc	RISEN

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.

Company Profile

Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.

The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.

FAQ

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
A: We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!