| After-sales Service: | Free Spare Parts |
|---|---|
| Type: | Servo |
| Automation: | Automatic |
| Applicable Material: | Copper |
| Applicable Shape: | Round |
| Warranty: | 1 Year |
| Samples: |
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| Customization: |
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Audited Supplier Equipment Parameter
| Technical requirements of the cutting mechanism: | |
| Feeding stroke and accuracy (U axis) | Feeding stroke / time: 100 ~ 1000mm (accuracy ± 0.3mm when feeding length ≤ 1000mm; accuracy ± 0.5mm when 1000mm <feeding length <2000mm), maximum speed: 0.75m / s |
| One feeding stroke | ≤750mm |
| Requirements of the cutting mechanism | Feeding mechanism adopts translation type pull-out; horizontal and vertical movement |
| Feeder requirements | Opening and shifting to CNC machine using cylinder drive |
| Core-pulling cylinder | Equipped with a tube bending machine with a core rod core-pulling cylinder and automatic oil supply device (volatile oil) |
| Blanking quality requirements | The roundness tolerance of the cut copper pipe is less than 1%, there is no obvious pull, scratch, creasing and knurling scratch on the surface of the copper pipe, and no burr |
| Coil dimensions and weight | The outer diameter of the tray is φ1000 ~ 1230mm, the center hole diameter of the tray is φ130mm, the pitch of the tray is 250 ~ 340mm, the maximum weight of the coil is ≤250Kg |
| Copper pipe outer diameter and wall thickness | Φ6.0~φ10mm,Wall thickness:0.5~1.0mm |
| Linear tolerance | ≤2‰ |
| Repeated fixed-length error | ≤0.6mm |
| Flatness of one shot | ≤0.5mm |
| Feeding efficiency | Efficiency of ≤6S / root (single tube with opening length of 1000 mm) |
| Technical requirements for tube end forming: | |
| Strokes of front tube end / processing station | Using straight punch 2 stations + rotary 1 station |
| Stroke of rear tube end/processing station | 1 rotation |
| Nozzle injection function | Automatic fuel injection when flaring end-end cones and elbows (volatile oil) |
| power supply | Three-phase 380V |
| Air pressure | 0.45-0.55Mpa |
| Equipment cooling method | Air-cooled |
| Clamping force | 3000Kg |
| Maximum power | 3000Kg |
| Maximum processing depth error | <± 0.5mm |
| Maximum coaxiality error | <0.1mm |
| Pipe end efficiency | 8S-9S / root (plus opening time 6S, comprehensive efficiency at the end of opening tube ≥15S / root) |
| Technical requirements of pipe bending mechanism: | |
| Maximum bend diameter X wall thickness | Φ12.7mm × 1.0mm and below |
| Elbow radius | R10-R60 |
| Mandrel requirements | Meet customer requirements for copper pipe bending |
| Workpiece length | 1000mm |
| Bend straight feeding stroke | 1000mm |
| Feeding speed of elbow | Speed adjustable |
| Bend straight feeding stroke | 0~1000mm speed:0~1000mm/s Precision:±0.05mm |
| Feeding speed of elbow | 0.75-1m / s (adjustable) |
| Space rotation angle and accuracy (Y axis) | Angle 0 ~ ± 3600; speed 0 ~ ± 6000 / SEC; accuracy: ± 0.050 |
| Space rotation angular velocity | ≥3600 / s (adjustable) |
| Bend angle speed (Z axis) | ≥1800 / s (adjustable) |
| Copper tube flat rate | 1. For coreless bending of copper pipes with an outer diameter of φ8mm and a bend radius of R20 or more (including R20), the flatness ratio of the copper tube is ≤1.15, and the flattening ratio is ≤12%. problem. 2. In the coreless bending of copper pipe with outer diameter φ9.52mm and bend radius R20 or more (including R20), the copper pipe flatness rate is 1.185 or less, and the flattening rate is 12% or less. Quality issues. |
| Comprehensive surface condition | There are no obvious pull, scratch, crush marks and knurled scratches on the surface of the copper pipe, and there is no burr on the pipe mouth; The mouth of copper pipe of Ф12 and below specifications is flat, and the out-of-roundness is ≤3%. |
| power supply | Three-phase 380V |
| Air pressure | 0.45-0.55Mpa |
| Hydraulic pressure | 4-7Mpa |
| Equipment cooling method | Air-cooled |
| NO. | Name | Quantity | Brand |
|
1
|
CNC system | 1 piece | JISUN |
|
2
|
Switching power | 1 piece | MV |
|
3
|
Contactor, thermal | 1 set | TAIAN |
|
4
|
4Proximity switch | 1 batch | YM |
|
5
|
Pneumatic Original | 1 batch | AIRTAC |
|
6
|
Leakage switch | 1 batch | CHINT |
|
7
|
Button | 1 batch | SCHNEIDER |
|
8
|
Intermediate relay | 1 batch | OMRON |
|
9
|
Oil pump | 1 set | JUNTAI |
|
10
|
The electromagnetic valve | 5 piece | YOUSHENG |
|
11
|
Pressure maintaining valve | 1 piece | MINGDE |
|
12
|
Air cooler | 1 set | RISEN |
|
13
|
Hydraulic cylinder | 5 piece | RISEN |
|
14
|
Servo motor | 8 set | DELTA |
The realized goods produced by our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
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