Product Description
Use
This equipment is suitable for straightening and cutting the disc-shaped copper pipe to a fixed length. After cutting, the inner and outer chamfers of the double heads will not be flat.
Features
- The equipment uses a PLC control system (the system font is traditional and can be modified according to requirements) and a servo control system to achieve complete automation of the system, which improves the stability of work, convenient operation, simple maintenance, and compact tempo, which greatly improves Productivity.
- The equipment control system has an automatic counting function, which can accurately count the processing quantity.
Product Parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
φ7.0-14mm |
| 2 |
Pipe thickness range |
0.5-2.0mm |
| 3 |
Pipe length range |
30-110mm |
| 4 |
Work efficiency |
900-1100PCS/H |
| 5 |
Station modulus |
2 modes |
| 6 |
Number of feeding racks |
1piece |
| 7 |
Saw blade motor |
Three-phase 220V / 2.2KW |
| 8 |
Concentricity of main axis |
≤0.05mm |
| 9 |
Double-headed chamfering rotary motor |
2.2KW |
| 10 |
Drive method |
PLC + servo |
| 11 |
Feeding method |
Coil (Inkjet Inspection) |
| 12 |
Operation method |
Auto / Manual / Jog |
| 13 |
Chamfer feeding method |
pneumatic |
| 14 |
Chamfer accuracy |
±0.1mm |
| 15 |
air pressure |
0.5~0.8MPa |
| 16 |
Hydraulic pressure |
4-6MPa |
| 17 |
Power mode |
Three phase380V/50HZ |
| 18 |
Host dimensions (length X width X height) MM |
2000x700x1800 |
| 19 |
Overall dimensions (length X width X height) MM |
2000x800x1700 |
Equipment structure and system configuration
- Overview: The equipment consists of a frame, a straightening unit, a cutting mechanism, a gas control system, an electric control system, a servo system, a chamfering mechanism, a feeding rack, etc.
- Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
- Straightening unit: adopts the whole board mounting method. The copper tube passes a pair of round rollers to eliminate local deformation. The horizontal and vertical surfaces of the copper tube are provided with 5 straightening wheels. At the same time, the amount of straightening deformation can be adjusted according to the soft and hard states of the copper tube. . Each straightening wheel has a smooth surface and is equipped with bearings, which effectively ensures the accuracy and stability of the straightening wheel.
- Cutting mechanism: Servo-feed cutting and servo-set initial cutting position are used to control the cutting feed. At the same time, the pipe change specification can control the initial position of the cutting pipe through the operation screen. Servo control is used for easy debugging and accurate data.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Servo system: Servo motor and driver are used for the feeding shaft motor and material rotating motor respectively. The feeding shaft is precisely driven by imported screw rods with high wear resistance and low vibration.
- Chamfering mechanism: double-head servo feed, high-speed power head, reasonable control feed speed, cutting and chamfering synchronization
- Unloading rack: with a set of unloading racks, and a coil unwinding system with motor active unloading function.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
Detailed Photos
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Touch screen |
1 set |
WEINVIEW |
| 3 |
Power Head |
2 piece |
HUNKUN |
| 4 |
Cutting motor |
1 set |
GUANGZHOU MICROMOTOR |
| 5 |
Pneumatic components |
1 batch |
AIRTAC |
| 6 |
Leakage switch |
1 piece |
CHINT |
| 7 |
Transparent shell fuse |
1 piece |
CHINT |
| 8 |
Switching power |
1 piece |
MW |
| 9 |
Intermediate relay |
1 batch |
OMRON |
| 10 |
Proximity switch |
1 batch |
MY |
| 11 |
Servo motor |
5 set |
DELTA |
| 12 |
Lead screw |
5 set |
TBI |
| 13 |
Guide |
10 batch |
TBI |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
Company Profile
Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
A: We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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