Multi-Station Rotary Tube End Forming Machine Tools of HVAC System

• Structure: Horizontal
• Spinning Strength: General Spinning
• Pressure Supply Type: Hydraulic Pressure
• Spinning Direction: Forward
• Metal Material: Copper
• Riveting Principle: Radial Models(JM Series)
• Model NO.: JM-PN-M307A
• Spinning Deformation Condition: Cold Spinning
• Spinning Belt Wheel Type: Rolling V Type Belt Wheel
• Spinning Wheel Number: Double
• Finished Product: Pipe
• Finished Product Shape: Special Shape
• Type: Mechanical Press
• Forging Forming Method: Mold Forging
• Power Source: Hydraulic Pressure
• Feature: Automation
• Certification: CE, ISO 9001:2000, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Easy to Maintenance
• Condition: New
• Waterproof Rating: Ipx-6
• Suitable for: Copper
• Transport Package: Wooden Box
• Specification: 1600mmx1000mmx1900mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 100 Sets One Year

Product Description

Use
1. This equipment is suitable for forming the aluminum pipe (flaring, shrinking, pierhead, chamfering, etc.), manual single pipe feeding.
2. Equipped with four stations, three for hydroforming (flaring, necking, pier head, etc.) and one for rotating (chamfering) station. The product movement between the stations is completed by the servo motor, and the product clamping block is a single.
3. The equipment control system has an automatic counting function, which can accurately count the processing quantity.
4. With alarm function, when the equipment fails during operation, it will alarm.
5. When changing products, mold replacement is convenient, fast and accurate positioning.

 Features
This equipment uses servo, hydraulic, pneumatic and electrical control systems, fully considering safety and other factors, convenient debugging, simple operation, manual loading, automatic processing and manual reclaiming.

 Equipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	¢8-30mm
2	Pipe thickness range	≤1.5mm
3	Pipe length range	Unlimited
4	Work efficiency (1,2,3,4 stations)	300PCS / H (excluding loading and unloading)
5	Number of stations	3 cold punches, 1 spin
6	clamping method (oil tank bore * stroke)	63*75mm
7	Feed mode of punch (oil tank bore * stroke)	80 * 75mm (adjustable 75)
8	Length error	≤0.25mm
9	Coaxiality error	≤0.1mm
10	Drive method	Hydraulic / Pneumatic
11	Feeding method	Manual loading
12	Operation method	Auto / Manual / Jog
13	Electric control mode	CNC system
14	air pressure	0.5~0.8MPa
15	Hydraulic pressure	4-6MPa
16	Power mode	Three phase380V/50HZ
17	Overall dimensions (length X width X height) MM	1600x1000x1900

Equipment structure and system configuration

1. Overview:The equipment consists of a frame, a pneumatic control feeding system, a hydraulic system, a linear movement mechanism for the work station, and an electronic control system etc.
2. Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
3. Station linear movement mechanism: The servo motor is used to drive the linear guide rail movement mode when the mode is changed, and the rotation position is accurately positioned to achieve accurate and fast movement.
4. Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
5. Hydraulic system:The integral oil tank is equipped with an air cooling system to ensure that the system oil temperature is not greater than 55 ° C. This equipment uses a variable displacement pump and the oil circuit uses an energy-saving design. The main directional valve and oil pump are made of high quality products. And slow forward two groups, the speed can be adjusted separately.
6. Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
7. Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
8. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

 List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Servo motor	1 set	DELTA
3	Switching power	1 piece	MW
4	Contactor, thermal relay	2 set	TAIAN
5	Proximity switch	1 batch	YM
6	Pneumatic original	1 batch	AIRTAC
7	Guide rail, screw	1 batch	TBI
8	Leakage switch	1 piece	CHINT
9	Button	1 batch	SCHNEIDER
10	Intermediate relay	1 set	OMRON
11	Oil pump motor	1 set	JUNTAI
12	Oil pump	1 set	RISEN
13	Hydraulic components	1 batch	RISEN

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.