I. Application
The equipment is meticulously designed for bending household air conditioning pipes, automobile air conditioning pipes, and oil pipes. It is splendidly equipped with a sophisticated automatic loading and unloading system, ensuring seamless operation.
II. Features
1. The pipe bending machine boasts an advanced dedicated CNC system. The feeder is seamlessly controlled by this CNC system, programmed meticulously to meet specific processing requirements for forming spatial pipelines. It emphasizes a robust safety framework and user-friendly operation, making it incredibly easy to debug and operate.
2. The cutting-edge control system includes an automatic counting feature, ensuring precise quantification of processing quantities.
III
. Equipment Parameters
(1) Equipment Details and Parameters
| No. |
Item |
JM-BF-S201A |
JM-BF-S202A |
|
1
|
Material |
Copper tube(soft state) |
Copper tube(soft state) |
|
2
|
Technology |
Single mode-Right bend |
Single mode-Left bend |
|
3
|
Tube Diameter |
Φ4.8-9.52mm |
Φ4.8-9.52mm |
|
4
|
Wall thickness |
0.5-1.0mm |
0.5-1.0mm |
|
5
|
Processing Length |
100-500mm |
100-500mm |
|
6
|
Bending Radius |
R10-R60 |
R10-R60 |
|
7
|
Bending Angle |
0-200 Degree |
0-200 Degree |
|
8
|
Spatial-rotation Angle |
0-360 Degree |
0-360 Degree |
|
9
|
Feeding speed |
0-1200mm/S |
0-1200mm/S |
|
10
|
Rotation speed |
0-720 Degree/S |
0-720 Degree/S |
|
11
|
Bending speed |
0-360 Degree/S |
0-360 Degree/S |
| 12 |
Comprehensive speed |
More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds |
More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds |
| 13 |
Servo repeat positioning accuracy |
±0.1mm |
±0.1mm |
| 14 |
Operation mode |
Automatic/manual/inching |
Automatic/manual/inching |
| 15 |
Air pressure |
0.6-0.8MPa |
0.6-0.8MPa |
| 16 |
Power supply |
Single-phase 380V/50HZ |
Single-phase 380V/50HZ |
| 17 |
Total power |
3KW |
3KW |
| 18 |
Dimension(Length*width*height) mm |
2687x1100x1100 |
2687x1100x1100 |
(2) Loading and Unloading Device
| No. |
Item |
Parameter |
|
1
|
Tube diameter |
Φ4.8-9.52mm |
|
2
|
Feeding length |
100-500mm |
|
3
|
Feeding and discharging |
6-8 s/time |
|
4
|
Number of pipes |
200 pics/time |
|
5
|
Feeding power |
Air pressure |
|
6
|
Feeding shaft stroke |
500mm |
|
7
|
Drove mode |
Air pressure |
|
8
|
Loading side |
Discharging |
|
9
|
Operation mode |
Automatic/manual/inching |
|
10
|
Air pressure |
0.4-0.7MPa |
|
11
|
Power supply |
Three phase 380V/50HZ |
IV. Equipment Structure and System Configuration
Overview: The equipment's architecture is a marvel of engineering, featuring a main frame, a trolley feeding mechanism, molds, a machine head, a rotating shaft, a clamping mechanism, a three-claw material clamp, a sophisticated feeding system, and an advanced electronic control system.
1. Main Frame: The robust machine body is meticulously welded from profiles and undergoes vibration aging treatment to ensure exceptional rigidity and precision in the installation plane. It features adjustable height foot cups and a safety protection door. Each component is subjected to rigorous surface treatments like electroplating, blackening, quenching, carburizing, and electrostatic spraying, ensuring unmatched strength and functionality.
2. Trolley Feeding Mechanism: Achieves remarkable high-speed and high-precision positioning through double linear guide rail pairs, ensuring flawless operation.
3. Mold: The round mold is an integrated masterpiece, with surface hardness of the clamping mold, guide mold, and round mold not less than HRC50. Mold replacement is streamlined for simplicity and convenience.
4. Machine Head: Features an integral box-type structure and precision toothed chain drive for the bending arm. Both ends of the transmission sprocket and the output shaft of the precision planetary servo reducer are supported by bearings. The chain adjustment employs a docking double helix structure, ensuring impeccable performance.
5. Rotating Axis: Utilizes a precision planetary servo reducer for robust torque output. The feeding axis with double linear guides enables high-speed, high-precision positioning. High-rigidity screws and bearings guarantee reliable positioning. The CNC system's independent servo system perfectly controls feeding, bending, and rotation, achieving superior X, Y, and Z three-axis linkage.
6. Clamping Mechanism: Employs a parallelogram motion mode driven by a cylinder, ensuring sufficient clamping force while avoiding damage to pipe fittings. The guide mold features a slider connecting rod structure driven by a cylinder, offering two travel options: half retreat and full retreat.
7. Three-Claw Material Clamp: Utilizes a three-petal chuck structure driven by a cylinder, ensuring optimal clamping force, mechanical strength, and service life. The core pulling features a fast and anti-rotation device driven by a cylinder.
8. Feeding System: Incorporates a specialized feeding mechanism. Changing the mold is a breeze, requiring no screws - just a gentle connection, significantly reducing installation time and allowing the operator to swiftly install it.
9. Electric Control System: Features a user-friendly single-chip visual operating system exclusively developed for pipe bending machines. It simplifies programming and includes an overload protection function for the control circuit.
10. Coloring: The primary hue of the equipment is the iconic blue (Jisun color number JS-SK-003), with strategically placed warning signs at areas pertaining to personal safety.
Jisun
color number JS-SK-003), and warning signs are set at the parts involving personal safety.
11. The installation of electrical components at Guangzhou Jisun Automation Co., Ltd. adheres to the highest national standards, incorporating a reliable grounding device. The wiring terminals, contactors, and miniature air switches are meticulously installed in the VDE standard V-groove within the electrical box. Each component is distinctly marked. The electric control cabinet features a full plastic comb design with precise wire trough wiring, ensuring clarity in line numbering; the control panel is impeccably organized with clearly legible sign subtitles.
V. Main Equipment Configuration List and Maintenance
1. List of Main Equipment Accessories
| No. |
Item |
Quantity |
Brand |
|
1
|
CNC system |
1 set |
ICM |
|
2
|
Servo motor |
3 sets |
INOVANCE/HCFA |
|
3
|
Switching power supply |
1 pics |
MW |
|
4
|
Cylinder |
1 batch |
AIRTAC |
2. Daily monitoring of air pressure/oil pressure and the condition of all fasteners is essential to ensure reliable operation.
3. Regular lubrication of all moving parts is crucial to maintain optimal performance and cleanliness of the equipment.
4. Consistent cleaning of both the internal and external parts of the equipment is necessary. Ensure sliding surfaces, screws, oil holes, and other components are free from oil stains. Prevent any oil or air leakage and keep the surrounding area clear of debris to maintain operational efficiency and product quality.
5. The equipment is designed for a daily working period of 8-10 hours. If extended operation is required, it is vital to enhance the inspection and maintenance of accessories, including wearing parts and motors, to ensure the equipment's stability and longevity.
VI. Service and Others
1. Guangzhou Jisun Automation Co., Ltd. offers a one-year product quality warranty (excluding wear and tear from human or abnormal use). Refer to the 'List of Wearing Parts' in the instruction manual for details on non-warranty parts.
2. The product is delivered punctually to the customer's designated domestic location, with the supplier covering the freight costs.
3. The buyer is responsible for providing the necessary commissioning materials for the equipment, with associated costs (material cost and freight) borne by the buyer.
4. Each product comes with a manual and a set of molds. For additional mold specifications, costs will be quoted separately. Special order accessories/molds (non-standard parts) are non-returnable and non-exchangeable and do not include on-site installation and commissioning services.
5. The purchaser's production workshop must supply power voltage, compressed air source, and grounding devices that comply with electrical specifications. The purchaser is also responsible for configuring the necessary cables and air pipes connected to the equipment.
6. The purchaser must provide circulating cooling water, hydraulic oil (No. 46 brand is recommended), lubricating oil, and cooling oil required by the equipment.
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