Automated Head Production Machine for Efficient Manufacturing

• Customization: Available
• After-sales Service: Free Spare Parts
• Waterproof Rating: IPX-6
• Model NO.: JM-PF-S205C
• Condition: New
• Certification: CE, CE, ISO 9001:2000
• Automation: Automatic
• Suitable for: Copper
• Type: Collaring Machine
• Control: Automatic
• Application: Metal
• Layout: Horizontal
• Dia: 6.0-8.0mm
• Wall Thickness: Less Than 1.0mm
• Pipe Length: 80-120mm
• Transport Package: Wooden Box
• Specification: 800x750x1600mm
• Trademark: JISUN
• Origin: China

Product Description

Product Description

Use
This equipment is suitable for pipe mouth forming processing (heading/necking, etc.) of copper pipes, and is mostly used for suction/exhaust pipe processing.

This equipment uses pneumatic and electrical control systems, fully considering safety and other factors. It is easy to debug and simple to operate. It can fully meet the production of refrigeration pipe fittings. It can automatically discharge materials after manual discharge and feeding, with fast pace and high efficiency.

Features

1. The equipment control system has an automatic counting function and can accurately count the processing quantity.
2. The equipment has the function of rhythm pause or continuous processing, and can be selected and converted.
3. It has an automatic alarm function. When the equipment fails during operation, it will automatically stop and alarm.
4. When changing products, the mold replacement is convenient, fast and accurate in positioning.
5. The bearings of the heading machine are automatically lubricated.
6. Work flow: Manual discharging -> The manipulator grabs the pipe fittings -> The pipe fittings are sent to the cylinder clamping mechanism -> Pneumatically feeds the material into the heading machine for heading -> The manipulator grabs the pipe fittings
7. After processing, the surface of the product shall be free of scratches, creases, clamping injuries (except for grinding marks between the product and the polyurethane), end surface bruises and other external injuries.

Product Parameters

Serial number Parameter item Parameter
1 Processing material copper tube
2 Processing technology Single-head heading (inner diameter plus mandrel)
3 Processing pipe diameter φ6.0-8.0mm
4 Processing wall thickness ≤1.0mm
5 Pipe length 80-120mm
6 Work efficiency 1000-1200PCS/H
(Take the reduction of φ6.2mm to φ5.5mm and the starting length of 12mm as an example)
7 Outer diameter error ≤0.05mm
8 Coaxiality error ≤0.1mm
9 Heading length tolerance ≤0.1mm
10 Processing method (1 mold position) One-sided head opening (reducing), the feed is pneumatic
11 Drive mode Air pressure
12 Feeding method Discharging
13 Operation mode automatic/manual/jog
14 Electronic control method CNC system
15 Air pressure 0.5~0.8MPa
16 Power supply mode: three-phase 380V/50HZ/6KW
17 Overall dimensions (length x width x height) mm 1500x1800x1800

Overview: The equipment consists of a frame, a pneumatic control system, an electrical control system, etc.
1. Frame: The fuselage is welded by profiles and processed as a whole after vibration aging treatment to ensure rigidity and installation plane accuracy. It is equipped with four height-adjustable foot cups and safety protection doors; the parts of each part of the equipment are based on Necessary surface treatment is carried out according to the actual working conditions and working environment, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to ensure that the parts have sufficient strength and surface functions.
2. Electronic control system: Using CNC system to perform automation and DC weak current control, the operation is safe, stable and reliable, and there are few system failures. The control circuit is equipped with overload protection function.
3. Coloring: The main color of the equipment is blue (Jiesheng color number JS-SK-003), and there are warning signs on parts involving personal safety.
4. The installation of the electrical components of the equipment complies with relevant national regulations and has reliable grounding devices. The terminal blocks, contactors and small air switches in the electrical box adopt VDE standard V-groove installation methods. Each electrical component is clearly marked. The electric control cabinet adopts all-plastic comb-hole cabinet wiring with wire troughs, and the wire numbers are clear; the control panel is clean and tidy, and the signage and subtitles are clear and easy to read.

Detailed Photos

 

NO.	Item	Qty	Brand
1	CNC System	1 unit	JISUN
2	Power head	1 set	JISUN
3	Cylinder	1 batch	AIRTAC
4	Switching Power	1 pc	MW

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.

Company Profile

Our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.

The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.

FAQ

Q: Are you a manufacturer or trading company? 
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production. 

Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible

Q: What certificate do you have? 
A: We have both ISO and CE certificate. 

Q: How about your service? 
A: Before Sales Serive: 
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!