Product Description
Use
This equipment is suitable for pipe mouth forming processing of straight copper pipes (expanding, shrinking, flat mouth, etc.) and manual single pipe loading. Equipped with six stations, five are for cold punching (expanding, shrinking, etc.), and the other is a rotating power head (flat opening). The movement between workstations is driven by a servo motor with up and down linear motion.
Features
1. The equipment control system has an automatic counting function and can accurately count the processing quantity.
2. It has an automatic alarm function. When the equipment fails during operation, it will automatically stop and alarm.
3. When changing products, the mold replacement is convenient, fast and accurate in positioning.
4. There is safety protection when chamfering the flat mouth to avoid or reduce the flying of copper foam and facilitate collection and processing.
Work flow in automatic equipment: switch to the "automatic interface" - confirm that all structures of the equipment have returned to the initial position, manually load materials into the clamping mold - press the green button "Start" - press down the clamping cylinder - -The positioning cylinder retracts, and the punch starts to move (reasonably arrange the required processing stations according to the requirements of the pipe fittings). After the punch completes the processing of the pipe fittings and returns to the position, the clamping cylinder rises - the positioning cylinder extends, and the cycle of feeding continues.
Equipment parameters
Serial number parameter item content
1 Processing material: straight copper tube
2 Processing technology: expansion, shrinkage, flat mouth
3 Processing pipe diameter φ5.0-60mm
4 Processing wall thickness 0.5-1.5mm
5 Processing length ≥50mm
6 Working rhythm: 3-4 seconds per punch
7 stations: 5 straight + 1 rotation (flat mouth)
8 Maximum nominal punch force 70KN
9 punch stroke 100mm
10 Clamp stroke 75mm
11 The maximum clamping force of the clamping block is 70KN
12 Depth error ≤0.25mm
13 Loading and unloading methods Manual
14 Station movement mode: Up and down servo shift
15 Drive mode hydraulic/pneumatic
16 Electronic control method CNC system
17 Operation mode automatic/manual
18 Air control system pressure 0.5~0.7MPa
19 Hydraulic pressure ≤11MPa
20 Hydraulic motor three-phase 380V/7.5KW
21 Rotating motor (flat mouth) three-phase 380V /1.5KW
22 Power supply mode: three-phase 380V/50HZ
23 Overall dimensions (length x width x height) mm 2300x900x1800
Equipment structure and system configuration
- Overview: The equipment consists of a frame, an air control system, a hydraulic system, a servo system, and an electronic control system.etc.
- Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
- Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
- Hydraulic system:The integral oil tank is equipped with an air cooling system to ensure that the system oil temperature is not greater than 55 ° C. This equipment uses a variable displacement pump and the oil circuit uses an energy-saving design. The main directional valve and oil pump are made of high quality products. And slow forward two groups, the speed can be adjusted separately.
- servo system:The servo motor and driver are used, and the feed shaft is precisely driven by imported screw rods with high wear resistance, and the vibration is small.
- Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
- Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneider button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
List of main parts and maintenance
- List of main accessories
| NO. |
Item |
Qty |
Brand |
| 1 |
CNC System |
1 pc |
JISUN |
| 2 |
boring head |
1 pc |
JISUN |
| 3 |
pneumatic element |
1 batch |
AIRTAC |
| 4 |
Switching Power |
1 pc |
MW |
| 5 |
Hydraulic motor |
1 unit |
JUNTAI |
| 6 |
Hydraulic motor |
1 unit |
FURNAN,HIGH-TECH |
| 7 |
Air-cooler |
1 pc |
RISEN |
| 8 |
Servo Motor |
1 set |
INOVANCE/HCFA |
Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Delivery period
45 days after the prepayment.
Payment method
L/C or T/T
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.
Company Profile
The realized goods produced by our equipment is widely used in air conditioning, automobile, furniture, water heater, water treatment, medical, high -speed rail, aerospace and other industries, as well More than 200 types of automated equipment were developed.
The main products include all -in -one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machine (expansion/shrinkage/rod/flower arrangement), feeder (dandruff/non -dandy), CNC pountyl (drilling) machine, CNC sealing machine, crushing machine, bending machine, automatic angle machine, tube tube machine, ultrasonic cleaning machine, automatic dehumin machine, automatic stuffy header, automatic scoring machine, automatic rolling roller, automatic roller roll Sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding, high -frequency welding machines, water inspection machines, automatic assembly slot machines, and above equipment can complete high -efficiency mass production for the factory conditions, and have it to have it to have Humanized operation design, stable equipment, simple maintenance, complete types and specifications, and customer provision of personalized design.
FAQ
Q: Are you a manufacturer or trading company?
A: We are a manufacturer. We are focusing on metal pipe/tube processing machines production.
Q: How to choose the pipe/tube bending machines?
A: You need to tell us the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings if possible
Q: What certificate do you have?
A: We have both ISO and CE certificate.
Q: How about your service?
A: Before Sales Serive:
(a)We will provide you with our professional tech.proposal and machine videos for your reference.
(b)We will try our best to answer all the questions and help you solve all the problems.
(c)Welcome to visit our factory!
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