Use
This cutting-edge equipment is purpose-built for the precise forming processes including the shrinking and expanding of soft copper pipe nozzles. Featuring dual operational stations, the switch between stations is seamlessly managed by a cylinder. One station employs a servo cold pier method, while the other operates as a rotary station, offering unmatched versatility and efficiency.
Features
- Equipped with an advanced servo and electrical control system, this machine prioritizes safety and ease of use. The simple and intuitive operation allows for hassle-free debugging, making it ideal for the production of refrigeration pipe products. Once the material is manually loaded, the system automatically completes the processing and extraction of the material, enhancing productivity.
- The equipment is integrated with an automatic counting function, ensuring precise tracking of the processing quantity, which is essential for maintaining accuracy and efficiency.
- This machine offers flexible functionality with options for tempo pause or continuous processing, which can be easily selected and adjusted to suit your production needs.
- With an automatic alarm function, the machine will promptly alert you in case of any operational failures, allowing for quick troubleshooting and minimizing downtime.
- When it's time to switch products, the mold replacement process is designed to be extremely convenient, swift, and accurate, ensuring minimal disruption to your workflow.
E
quipment parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
φ6.35-15.88mm |
| 2 |
Pipe thickness range |
0.5-1.2mm |
| 3 |
Pipe length range |
50-1000mm |
| 4 |
Work efficiency |
3-5S/SET |
| 5 |
clamping method (cylinder bore * stroke) |
Double force cylinder 100 * 50 |
| 6 |
Feed mode of punch (servo power * stroke) |
1KW*75 |
| 7 |
Length error |
≤0.25mm |
| 8 |
Coaxiality error |
≤0.08mm |
| 9 |
Number of stations |
One station cold stamping, two stations rotating |
| 10 |
Drive method |
Servo / Pneumatic |
| 11 |
Feeding method |
Manual loading |
| 12 |
Operation method |
Auto / Manual / Jog |
| 13 |
Electric control mode |
CNC system |
| 14 |
air pressure |
0.5~0.8MPa |
| 16 |
Power mode |
Three phase380V/50HZ |
| 17 |
Overall dimensions (length X width X height) MM |
1600x800x1600 |
Equipment Structure and System Configuration
- Overview: The machine comprises a robust frame, a sophisticated air control system, a precise servo feed system, and an advanced electronic control system.etc.
- F rame: Crafted from welded profiles and processed post-vibration aging, the fuselage ensures rigidity and precision of the mounting plane. It's fitted with height-adjustable foot cups and safety protection doors. Each part undergoes various surface treatments such as electroplating, blackening, quenching, carburizing, and electrostatic spraying to ensure adequate strength and durability under different working conditions.
- Servo Feed System: The system utilizes a servo motor and driver, with the feed shaft precisely driven by high wear-resistant imported screw rods, ensuring minimal vibration and exceptional precision.
- Air Control System: The external compressed gas is purified using a precision water-gas separator. The adjustable pressure creates an optimal gas environment for each circuit component. The cylinder piston's exact position is controlled by an electric valve body, ensuring sensitivity and stability during long-term use.
- Coloring : The primary body of the device is finished in blue (Jisun color number JS-SK-003), featuring warning signs on components that pose any personal safety risks.
- Electric Control Cabinet : Integrated with a CNC system, the cabinet employs high-quality domestic air switches, Schneider buttons, and OMRON products for other crucial electrical components. The control circuit is equipped with an overload protection function.
- The installation of electrical components adheres to national regulations and includes a reliable grounding device. Terminals, contactors, and small air switches are installed in the VDE standard V-groove, with each component clearly marked. The electric control cabinet is an all-plastic combing cabinet with wire trunking for orderly wire management, and the control panel is designed for clarity and ease of use.
List of Main Parts and Maintenance
- List of Main Accessories
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Switching power |
1 piece |
MW |
| 3 |
Pneumatic original |
1 batch |
AIRTAC |
| 4 |
Contactor, thermal relay |
1 set |
TAIAN |
| 5 |
Proximity switch |
1 batch |
YM |
| 6 |
Servo motor |
1 set |
DELTA |
| 7 |
Boring head |
1 set |
HUNKUN |
| 8 |
Rotating electric machine |
1 set |
GUANGZHOU MICROMOTOR |
- Perform daily checks on the air/oil pressure and the condition of each fastener to ensure reliable and efficient operation.
- Ensure the longevity and smooth operation of your equipment by regularly lubricating all moving parts and maintaining a pristine environment.
- Consistently remove dust from the equipment to maintain optimal operation and uphold superior product quality.
- The equipment is designed for 8-10 hours of daily operation. For extended working hours, enhance the inspection and replacement of wear-and-tear components, motors, and other accessories to guarantee unwavering stability.
Comprehensive Services
- We offer a one-year quality warranty (excluding artificial damage or abnormal use). Note that wearing parts are not covered under the warranty. Please refer to the 'wearing parts list' in the instruction manual for detailed information.
- We warmly invite you to visit our factory and witness our machine in action before making a purchase.
- Each product delivery includes a manual and a set of molds. Additional specifications are available upon request with separate cost quotations.
- Should you have any operational inquiries while using our machine, we promise a response within 24 hours via email, telephone, or other online communication tools.
- To ensure proper installation, the buyer must provide power voltage, compressed air source, and grounding devices as per the electrical specifications of the manufacturer's workshop. The buyer is also responsible for configuring the necessary cables and air pipes connecting to the equipment.
- Purchasers are responsible for providing the required circulating cooling water, hydraulic oil (recommended: 46 brand), lubricating oil, and cooling oil for the equipment's operation.
Our state-of-the-art equipment produces goods that are indispensable across various industries, including air conditioning, automotive, furniture, water heaters, water treatment, medical, high-speed rail, aerospace, and many others. With a repertoire of over 200 types of automated equipment, Guangzhou Jisun Automation Co., Ltd. has solidified its reputation for innovation and reliability.
Our main product offerings encompass a diverse range of advanced machinery: all-in-one machines (feeding/pipe end/punching edges/bending pipes), automatic tube end machines (expansion/shrinkage/rod/flower arrangement), feeders (dandruff/non-dandy), CNC point drilling machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube tube machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic stucco headers, automatic scoring machines, automatic rolling rollers, automatic sinking machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding machines, high-frequency welding machines, water inspection machines, and automatic assembly slot machines. These advanced solutions are engineered for high-efficiency mass production, featuring user-friendly operation designs, robust stability, straightforward maintenance, comprehensive types and specifications, and are customized to meet client-specific needs.
Q: Are you a manufacturer or trading company?
A: We are a dedicated manufacturer specializing in the production of advanced metal pipe and tube processing machines.
Q: How to choose the pipe/tube bending machines?
A: To assist you in selecting the ideal machine, please provide us with the following tube specifications:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings, if available
Q: What certificates do you hold?
A: We proudly hold ISO and CE certifications, ensuring the highest standards of quality and safety.
Q: Can you describe your service offerings?
A: Before Sales Service:
(a) We provide expert technical proposals and detailed machine videos to guide your decision-making process.
(b) Our dedicated team is committed to answering all your questions and resolving any issues swiftly.
(c) We warmly invite you to visit our factory and witness our manufacturing excellence firsthand!
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