Introducing. Application
This advanced equipment is designed for precision bending of household air conditioning pipes, automobile air conditioning pipes, and oil pipes. It features an automatic loading and unloading system to streamline your operations.
II. Features
1. The machine is equipped with a specialized CNC system that controls the feeder. It can be programmed to meet specific processing requirements, ensuring the precise forming of spatial pipelines. Additionally, it prioritizes safety, ease of debugging, and user-friendly operation.
2. The control system includes an automatic counting feature, providing accurate tracking of the processing quantity.
III
. Equipment Parameters
(1) Equipment Details and Parameters
| No. |
Item |
JM-BF-S201A |
JM-BF-S202A |
|
1
|
Material |
Copper tube(soft state) |
Copper tube(soft state) |
|
2
|
Technology |
Single mode-Right bend |
Single mode-Left bend |
|
3
|
Tube Diameter |
Φ4.8-9.52mm |
Φ4.8-9.52mm |
|
4
|
Wall thickness |
0.5-1.0mm |
0.5-1.0mm |
|
5
|
Processing Length |
100-500mm |
100-500mm |
|
6
|
Bending Radius |
R10-R60 |
R10-R60 |
|
7
|
Bending Angle |
0-200 Degree |
0-200 Degree |
|
8
|
Spatial-rotation Angle |
0-360 Degree |
0-360 Degree |
|
9
|
Feeding speed |
0-1200mm/S |
0-1200mm/S |
|
10
|
Rotation speed |
0-720 Degree/S |
0-720 Degree/S |
|
11
|
Bending speed |
0-360 Degree/S |
0-360 Degree/S |
| 12 |
Comprehensive speed |
More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds |
More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds More than 3 bends, average per bend (90 degrees) ≤2.0-2.5 seconds |
| 13 |
Servo repeat positioning accuracy |
±0.1mm |
±0.1mm |
| 14 |
Operation mode |
Automatic/manual/inching |
Automatic/manual/inching |
| 15 |
Air pressure |
0.6-0.8MPa |
0.6-0.8MPa |
| 16 |
Power supply |
Single-phase 380V/50HZ |
Single-phase 380V/50HZ |
| 17 |
Total power |
3KW |
3KW |
| 18 |
Dimension(Length*width*height) mm |
2687x1100x1100 |
2687x1100x1100 |
(2) Loading and Unloading Device
| No. |
Item |
Parameter |
|
1
|
Tube diameter |
Φ4.8-9.52mm |
|
2
|
Feeding length |
100-500mm |
|
3
|
Feeding and discharging |
6-8 s/time |
|
4
|
Number of pipes |
200 pics/time |
|
5
|
Feeding power |
Air pressure |
|
6
|
Feeding shaft stroke |
500mm |
|
7
|
Drove mode |
Air pressure |
|
8
|
Loading side |
Discharging |
|
9
|
Operation mode |
Automatic/manual/inching |
|
10
|
Air pressure |
0.4-0.7MPa |
|
11
|
Power supply |
Three phase 380V/50HZ |
IV. Equipment Structure and System Configuration
Overview: The equipment comprises a robust main frame, a trolley feeding mechanism, a mold, a machine head, a rotating shaft, a clamping mechanism, a three-claw material clamp, a feeding system, and an advanced electronic control system.
1. Main Frame: The machine body is constructed from profile welding and undergoes vibration aging treatment to ensure rigidity and installation precision. It features four adjustable height foot cups and a safety protection door. Each component is treated appropriately for durability and functionality, including electroplating, blackening, quenching, carburizing, and electrostatic spraying.
2. Trolley Feeding Mechanism: Achieves high-speed and high-precision positioning through double linear guide rail pairs.
3. Mold: The round mold is integral, with surface hardness of clamping mold, guide mold, and round mold no less than HRC50. The mold replacement process is simple and quick.
4. Machine Head: Features an integral box-type structure with a precision toothed chain drive bending arm. Transmission sprockets and the precision planetary servo reducer's output shaft are supported by bearings, with a docking double helix structure for chain adjustment.
5. Rotating Axis: Utilizes a precision planetary servo reducer for transmission to ensure ample torque output. Double linear guides are used for the feeding axis, ensuring high-speed and precise front-back positioning with reliable high-rigidity screws and bearings. The CNC system's independent servo ensures accurate control of feeding, bending, and rotation, enabling X, Y, and Z axis linkage.
6. Clamping Mechanism: Utilizes a parallelogram motion mode driven by a cylinder to provide sufficient clamping force while preventing damage to pipe fittings. The guide mold is driven by a cylinder and features slider connecting rod structure for two travel options: half retreat and full retreat.
7. Three-Claw Material Clamp: Features a three-petal chuck structure driven by a cylinder, ensuring robust clamping force, mechanical strength, and longevity. It includes a fast and anti-rotation core pulling device driven by a cylinder.
8. Feeding System: Employs a special feeding mechanism that allows for quick mold changes without screws, significantly reducing installation time and facilitating rapid operator installation.
9. Electric Control System: Features a single-chip visual operating system specifically developed for pipe bending machines, making programming easy. The control circuit is equipped with an overload protection function for added safety.
10. Coloring: The principal color of the equipment is blue (
Jisun
Color number JS-SK-003), and warning signs are meticulously placed at all critical points involving personal safety to ensure utmost protection.
11. The installation of electrical components adheres strictly to national regulations, featuring a reliable grounding device. Within the electrical box, wiring terminals, contactors, and small air switches are neatly housed in the VDE standard V-groove. Each component is clearly labeled for easy identification. The electric control cabinet is a full plastic comb type with well-organized wire troughs, and every line is clearly marked. The control panel is both tidy and user-friendly, with clear, legible signage.
V. Comprehensive Main Equipment Configuration List and Maintenance Protocols
1. Detailed List of Essential Equipment Accessories
| No. |
Item |
Quantity |
Brand |
|
1
|
CNC system |
1 set |
ICM |
|
2
|
Servo motor |
3 sets |
INOVANCE/HCFA |
|
3
|
Switching power supply |
1 pics |
MW |
|
4
|
Cylinder |
1 batch |
AIRTAC |
2. Perform daily inspections of air pressure, oil pressure, and each fastener's condition to ensure reliable and safe operation.
3. Regularly lubricate all moving parts and maintain the cleanliness of the equipment to ensure smooth functioning.
4. Conduct regular cleaning inside and outside the equipment. Ensure that sliding surfaces, screws, and oil holes are free from oil stains, and inspect for any oil or air leaks. Keep the area around the equipment free from chips and dirt to prevent any operational or quality issues.
5. The equipment is designed to operate for 8-10 hours daily. If extended operation is necessary, due to production demands, increase the frequency of inspections and maintenance on components such as wearing parts and motors to ensure continued stability and performance.
VI. Comprehensive Service and Additional Information
1. The product comes with a one-year quality warranty, excluding parts subject to wear and tear and any damage from improper use. Refer to the 'List of Wearing Parts' in the instruction manual for specifics.
2. Timely delivery of the product to the customer's designated location within the country is guaranteed, with all associated freight costs covered by the supplier.
3. The buyer is responsible for providing the necessary materials for equipment commissioning, with all related costs (materials and shipping) to be borne by the buyer.
4. The product includes a manual and one set of molds. Additional molds can be ordered at an extra cost. Custom or non-standard parts and molds are non-returnable and non-exchangeable, and do not include on-site installation or commissioning services.
5. The buyer's production workshop must provide compliant power voltage, compressed air sources, and grounding devices. The buyer is also responsible for configuring the necessary cables and air pipes to connect the equipment.
6. The purchaser is responsible for acquiring the necessary circulating cooling water, hydraulic oil (No. 46 brand recommended), lubricating oil, and cooling oil required for the equipment's operation.
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