High Precision CNC Tube End Forming Machine for Metal

• Customization: Available
• After-sales Service: 1 Year
• Applicable Material: Copper
• Model NO.: JM-PF-DSR1BLC20A
• Warranty: 1 Year
• Waterproof Rating: Ipx-6
• Suitable for: Copper, Aluminum
• Transport Package: Wooden Box and Pallets
• Specification: 1600mmx800mmx1600mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 300 Sets One Year

Product Description

Use
This equipment is suitable for double-end forming of copper pipe (flaring, shrinking, pier head, punching ring, chamfering, flattening, etc).

Features

1. This equipment is mainly composed of numerical control system and hydraulic system control. The working station is composed of double guide rails and air cylinders.
2. The equipment control system has an automatic counting function, which can accurately count the processing quantity.
3. The equipment has the function of tempo pause or continuous processing, and can be selected and changed.
4. With automatic alarm function, when the device fails during operation, it will alarm.
5. When changing products, mold replacement is convenient, fast and accurate positioning. 

Equipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	Φ4.76-20mm
2	Pipe thickness range	0.5-1.0mm
3	Pipe length range	40-180mm
4	Work efficiency	300-500PCS/H
5	Number of stations	Main : 2 cold charges + 1 rotation;Vice punch: 1 rotation
6	clamping method (oil tank bore * stroke)	40*40mm
7	Feed mode of punch (oil tank bore * stroke)	50 * 50mm
8	Pressure branch clamping method (oil tank bore * stroke)	40 * 75mm (adjustable 35)
9	Length error	≤0.25mm
10	Concentricity of main axis	≤0.1mm
11	Processing methods	Cold forging, hot spinning
12	Drive method	Hydraulic / Pneumatic
13	Feeding method	Auto feeding
14	Operation method	Auto / Manual / Jog
15	Electric control mode	CNC system
16	air pressure	0.5~0.8MPa
17	Hydraulic pressure	4-6MPa
18	Oil pump motor	Three phase380V
19	Power mode	Three phase380V/50HZ
20	Overall dimensions (length X width X height) MM	1600x800x1600

Equipment structure and system configuration

1. Overview: The equipment consists of a frame, an air control system, a hydraulic system, a station conversion mechanism, and an electronic control system etc.
2. Frame: The fuselage is welded by profiles, and processed after vibration aging to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors;The parts of each part of the equipment are subjected to necessary surface treatments such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc. according to the actual working conditions and working environment to meet the components with sufficient strength and surface functions.
3. Air control system: The compressed gas from an external source is purified by a precision water-gas separator. The pressure can be adjusted to provide a good gas environment for each circuit component. The precise position of the cylinder piston is controlled by the electric valve body. Pneumatic components ensure the sensitivity and stability of various actions during long-term use.
4. Hydraulic system:The integral oil tank is equipped with an air cooling system to ensure that the system oil temperature is not greater than 55 ° C. This equipment uses a variable displacement pump and the oil circuit uses an energy-saving design. The main directional valve and oil pump are made of high quality products. And slow forward two groups, the speed can be adjusted separately.
5. Station switching mechanism:When the mold is switched, the cylinder moves linearly to accurately position the position and achieve precise and rapid movement.
6. Coloring:The main body of the device is blue (Jisun color number JS-SK-003), and warning signs are placed on the parts involved in personal safety.
7. Electric control cabinet:Using the CNC system, the air switch adopts domestic high-quality air switch, Schneder button, and other main electrical components such as select switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
8. The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminals, contactors and small air switches in the electrical box are installed in the VDE standard V-groove. Each electrical component is clearly marked. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.

List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Switching power	1 piece	MW
3	Pneumatic Original	1 batch	AIRTAC
4	Contactor, thermal relay	1 set	TAIAN
5	Proximity switch	1 piece	YM
6	Hydraulic Components	1 batch	RISEN
7	Hydraulic motor	1 set	JUNTAI
8	Hydraulic oil pump	1 set	RISEN
9	Rotating electric machine	1 piece	GUANGZHOU MICROMOTOR
10	Boring head	1 piece	HUNKUN
11	Servo motor	1 set	DELTA

 

1. Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
2. Regularly lubricate moving parts and keep the equipment tidy.
3. Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
4. The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.

Services and other

1. Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
2. You are very welcome to visit our factory to see our machine how to work before you place an order with us.
3. This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
4. If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
5. The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
6. The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.