CNC Copper Tube Processing Equipment to Put Ring Into Stainless Steel Pipe

• Customization: Available
• After-sales Service: Free Parts
• Applicable Material: Stainless Steel
• Model NO.: JM-RF-S101B
• Drive Mode: Hydraulic
• Warranty: 1 Year
• Control: Automatic
• Application: Metal
• Layout: Horizontal
• Length: 2300X1050X1600mm
• Transport Package: Wooden Box
• Specification: 2320x1070x1620mm
• Trademark: JISUN
• Origin: China

Product Description

Product Description

 

Use
Our Top-Rated CNC Copper Tube Processing Equipment is meticulously designed for the sophisticated assembly of copper terminals and the precise welding of rings at both ends of the silencer. This specialized equipment ensures top-tier performance and reliability.

Features Crafted with advanced pneumatic and electrical control systems, this equipment prioritizes safety and efficiency. It's engineered for straightforward debugging and user-friendly operation. Featuring an oil cylinder as a spindle punch, it guarantees seamless automatic material discharge post-manual unloading and during automatic processing.

Product Parameters

 

Serial Number Parameter Item Content
Incoming Product 1: Silencer Pipe
1. Silencer Pipe Material: Stainless Steel Pipe
2. Silencer Pipe Diameter: Custom Machine (φ25-40mm) - Clamp mold adaptable for various pipe diameters
3. Silencer Length: 110-210mm
4. Material Requirements for Silencer Barrel Length: ±0.5mm
Outer Diameter: ±0.2mm
Incoming Product 2: Copper Terminal (Pre-assembled with Solder Ring)
Copper Terminal Solder Ring
1. Copper Terminal Material: Copper; Solder Ring Material: Copper
2. Copper Terminal Outer Diameter: Custom Machine φ7.94-12.0mm (Each specification requires distinct equipment); Welding Ring Inner Diameter: Custom Machine Φ9.4-13.6mm (Each specification requires distinct equipment)
3. Copper Terminal Thickness: 1.0-1.5mm; Solder Ring Wire Diameter: 1.0-1.2mm
4. Copper Terminal Length: 7.5-12mm
5. Copper Terminal Incoming Material Requirements: Length: ±0.1mm
Outer Diameter: ±0.1mm; Welding Ring Incoming Material Requirements: Inner/Outer Diameter: ±0.1mm
Wire Diameter: ±0.1mm
Thickness Direction (Height of Opening Position): ±0.05mm
Equipment: Main Parameters
1. Processing Efficiency: 700-800 PCS/H
2. Maximum Nominal Force of Punch: 4.5KN
3. Processing Method: Cold Punching
4. Drive Mode: Hydraulic
5. Feeding Method: Discharging
6. Operation Mode: Automatic
7. Hydraulic Pressure: 4-6MPa
8. Overall Dimensions (Length x Width x Height): 2300x1050x1600 mm

Equipment Structure and System Configuration
The main body of the device is painted blue (Jie Sheng color number JS-SK-003), with safety warning signs in areas of potential personal hazard. The body is welded using profiles and undergoes machining post-vibration aging treatment to ensure rigidity and precision of the mounting plane. It comes with four height-adjustable foot cups and safety protection doors. Depending on actual working conditions, various parts may receive necessary surface treatments, such as electroplating, blackening, quenching, carburizing, and electrostatic spraying to ensure adequate strength and functionality. The equipment's primary structure includes:
Mechanical Structure:

1. Feeding Structure: Utilizes a vibrating plate for feeding. The disk's vibrating surface ranges between 400MM and 600MM, with the disk body surface coated with glue to minimize noise.
2. Rolling Groove Structure: A rotating motor spins the pipe while the groove is pressed against the pipe's wall using the rolling groove mechanism.
3. Net Loading Structure: A cylinder-powered air filter pushes into the pipe fittings.

Electrical Structure

1. Employs a CNC system for automation, featuring DC weak current control for safe, stable operation, and minimal system failures. The air switch is a premium-grade model, with Schneider buttons and other principal electrical components, such as select switches and intermediate relays, sourced from OMRON. The control circuit includes an overload protection function.
2. 49bc4513

Detailed Photos

 

NO.	Item	Qty	Brand
1	CNC System	1 unit	JISUN
2	pneumatic element	1 batch	AIRTAC
3	vibrating disk	2 set	JISUN
4	Switching Power	1 pc	MW
5	Hydraulic motor	1 unit	JUNTAI
6	hydraulic oil pump	1 unit	JUNTAI
7	Air-cooler	1 pc	RISEN

1. Daily Maintenance: Check the air/oil pressure and inspect each fastener to ensure consistent and reliable performance.
2. Keep it Smooth: Regularly lubricate all moving parts and maintain a clean, tidy equipment environment.
3. Dust-Free Operation: Regularly clean the dust from the equipment to maintain optimal performance and product quality.
4. Optimal Working Hours: The equipment is designed for 8-10 hours of daily operation. For extended use, increase inspections and updates of wearing parts, motors, and accessories to ensure sustained stability.

Comprehensive Services

1. Quality Assurance: Enjoy a one-year warranty on product quality (excluding wear parts due to artificial or abnormal use). Refer to the 'wearing parts list' in the instruction manual for more details.
2. Factory Visits: We warmly welcome you to visit our factory to witness our machine in action before placing your order.
3. Random Inclusions: This product comes with a manual and a set of molds. Additional specifications can be quoted separately.
4. 24/7 Support: If you encounter any operational issues, our expert team will respond via email, phone, or online chat within 24 hours.
5. Site Requirements: The buyer must provide power voltage, a compressed air gas source, and grounding devices per electrical specifications, as well as configure the necessary cables and air pipes.
6. Essential Consumables: The purchaser is responsible for supplying circulating cooling water, hydraulic oil (46 brand recommended), lubricating oil, and cooling oil required for the equipment.

Company Profile

 

Our equipment is widely utilized inthe air conditioning, automotive, furniture, water heater, water treatment, medical, high-speed rail, aerospace, and other dynamic industries. We have developed over 200 types of cutting-edge automated equipment.

Our main product lineup includes all-in-one machines (feeding/pipe end/punching edges/bending pipes), automatic tube ending machines (expansion/shrinkage/rod/flower arrangement), feeders (dandruff/non-dandruff), CNC point-drilling machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic header presses, automatic scoring machines, automatic rolling machines, automatic sink rolling machines, pressure test machines, assembly lines, welding furnaces, retirement furnaces, flame welding, high-frequency welding machines, water inspection machines, automatic assembly slot machines, and more. These equipment solutions are designed for high-efficiency mass production, offering human-centric operation designs, stable functionality, easy maintenance, and a comprehensive range of types and specifications. Additionally, we provide personalized design to meet our customers' unique needs.

FAQ

 

Q: Are you a manufacturer or a trading company?
A: We are a dedicated manufacturer, specializing in the production of metal pipe/tube processing machines.

Q: How do I choose the right pipe/tube bending machines?
A: To help us recommend the perfect machine for your needs, please provide the following tube parameters:
- Tube material
- Tube diameter
- Tube thickness
- Tube length
- Tube bending angle
- Tube drawings, if available

Q: What certifications do you hold?
A: We proudly hold both ISO and CE certifications.

Q: What kind of service can we expect from you?
A: Our Pre-Sales Service includes:
(a) Providing professional technical proposals and machine videos for your reference.
(b) Answering all your questions and helping solve any problems you may encounter.
(c) Welcoming you to visit our factory for a firsthand experience!