Semi-Automatic Double-Station Rotary Pipe End Forming

• After-sales Service: Free Spare Parts
• Applicable Material: Copper
• Drive Mode: Pneumatic/Hydraulic
• Warranty: 1 Year
• Waterproof Rating: Ipx-6
• Condition: New
• Model NO.: JM-PS-D206A
• Certification: ISO 9001:2000, CE
• Suitable for: Copper
• Type: Pipe and Tube End Forming Machine
• Transport Package: Wooden Box
• Specification: 1800x1000x1800mm
• Trademark: JISUN
• Origin: China
• HS Code: 8463101900
• Production Capacity: 100 Sets One Year

Product Description

Product Description

 

Use
This equipment is suitable for forming processes such as shrinking and expanding soft copper pipe nozzles. Featuring dual stations, it seamlessly transitions punches between stations using a cylinder. One station employs servo cold pier processing, while the other is a rotating station.

Features
Incorporating a sophisticated servo and electrical control system, the machine is designed with safety and convenience in mind. Debugging is straightforward, and the operation is simple, perfectly accommodating the production of refrigeration pipe products. Once the material is manually loaded, it is automatically retrieved post-processing.

1. The control system of the equipment includes an automatic counting function, ensuring precise tracking of the processed quantity.
2. The machine offers both tempo pause and continuous processing modes, which can be easily selected and adjusted as needed.
3. Equipped with an automatic alarm function, the system alerts operators in the event of operational failures.
4. Mold replacement is efficient, fast, and precisely positioned, ensuring minimal downtime when changing products.

E
quipment parameters

NO.	Parameter items	Content
1	Pipe diameter range	φ6.35-15.88mm
2	Pipe thickness range	0.5-1.2mm
3	Pipe length range	50-1000mm
4	Work efficiency	3-5S/SET
5	clamping method (cylinder bore * stroke)	Double force cylinder 100 * 50
6	Feed mode of punch (servo power * stroke)	1KW*75
7	Length error	≤0.25mm
8	Coaxiality error	≤0.08mm
9	Number of stations	One station cold stamping, two stations rotating
10	Drive method	Servo / Pneumatic
11	Feeding method	Manual loading
12	Operation method	Auto / Manual / Jog
13	Electric control mode	CNC system
14	air pressure	0.5~0.8MPa
16	Power mode	Three phase380V/50HZ
17	Overall dimensions (length X width X height) MM	1600x800x1600

 

Equipment structure and system configuration

1. Overview: The equipment comprises a robust frame, an air control system, a servo feed system, and an electronic control system.etc.
2. F rame: The machine body is constructed from welded profiles and undergoes vibration aging to ensure rigidity and precision of the mounting plane. It features four height-adjustable foot cups and safety protection doors. Each part of the equipment is treated with appropriate surface processes such as electroplating, blackening, quenching, carburizing, and electrostatic spraying, based on actual working conditions, to ensure components possess sufficient strength and surface functionality.
3. Servo feed system: Utilizing a high-performance servo motor and driver, the feed shaft is driven by imported screw rods that boast high wear resistance and minimal vibration.
4. Air control system: The external compressed gas is purified via a precision water-gas separator. Adjustable pressure ensures an optimal gas environment for each circuit component. The cylinder piston's exact position is controlled by an electric valve body, with pneumatic components ensuring sensitivity and stability during extended use.
5. Coloring : The device's main body is painted blue (Jisun color number JS-SK-003), with warning signs strategically placed for personal safety.
6. Electric control cabinet : Featuring a state-of-the-art CNC system, the cabinet uses top-quality domestic air switches, Schneider buttons, and OMRON select switches and intermediate relays. The control circuit includes an overload protection function.
7. The installation of electrical components adheres to national regulations, featuring a reliable grounding device. Terminals, contactors, and small air switches in the electrical box are mounted in VDE standard V-grooves, with each component clearly marked. The electric control cabinet utilizes all-plastic combing cabinets with wire trunking for clear wire numbering. The control panel is organized, with labels that are clear and easily visible.

List of main parts and maintenance

1. List of main accessories

NO.	Name	Quantity	Brand
1	CNC system	1 set	JISUN
2	Switching power	1 piece	MW
3	Pneumatic original	1 batch	AIRTAC
4	Contactor, thermal relay	1 set	TAIAN
5	Proximity switch	1 batch	YM
6	Servo motor	1 set	DELTA
7	Boring head	1 set	HUNKUN
8	Rotating electric machine	1 set	GUANGZHOU MICROMOTOR

1. Ensure reliable operation by checking air and oil pressure as well as the condition of each fastener daily.
2. Maintain peak performance by regularly lubricating all moving parts and keeping the equipment meticulously clean.
3. Routinely clean equipment dust to prevent disruptions in operation and maintain top-notch product quality.
4. The equipment is designed for an 8-10 hour daily operation. If production demands longer hours, intensify inspection and replacement of wear parts, motors, and other accessories to ensure ongoing stability.

Delivery period
45
days post-prepayment.

P ayment method
L/C or T/T

Services and other

1. We provide a one-year product quality warranty (excluding wear parts and damages from misuse). Refer to the 'wearing parts list' in the manual for more details.
2. We warmly invite you to visit our factory to witness the machine in action before placing your order.
3. The product package includes a manual and a set of molds. Additional specifications may incur extra costs.
4. For operational queries while using our machine, we guarantee a response via email, telephone, or online chat tool within 24 hours.
5. The buyer must provide power voltage, a compressed air gas source, and grounding devices per electrical specifications at the workshop site. Additionally, they must configure cables and air pipes for the equipment.
6. Purchasers are responsible for supplying circulating cooling water, hydraulic oil (recommended: 46 brand), lubricating oil, and cooling oil as needed for the equipment.

Company Profile

 

Our advanced equipment is integral to a multitude of industries, including air conditioning, automotive, furniture, water heaters, water treatment, medical, high-speed rail, aerospace, and more. We have impressively developed over 200 types of automated machinery, setting new standards in innovation and efficiency.

Our premier products encompass an extensive range of machinery: all-in-one machines (feeding, pipe end forming, punching edges, bending pipes), automatic tube end machines (expanding, shrinking, rod arrangement, flower arrangement), feeders (standard and non-standard), CNC pointyl (drilling) machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube tube machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic stuffy headers, automatic scoring machines, automatic rolling rollers, automatic roller roll sink machines, pressure test machines, assembly machines, welding furnaces, retirement furnaces, flame welding machines, high-frequency welding machines, water inspection machines, and automatic assembly slot machines. Each piece of equipment is engineered for high-efficiency mass production, offering user-friendly operation, robust stability, simple maintenance, and a comprehensive selection of types and specifications, with the option for custom, personalized designs to meet unique customer needs.

FAQ

 

Q: Are you a manufacturer or trading company?
A: We are a premier manufacturer, specializing in the production of high-quality metal pipe and tube processing machines.

Q: How should I choose the right pipe/tube bending machine?
A: To assist you better, please provide us with the following tube specifications:
- Material of the tube
- Diameter of the tube
- Thickness of the tube
- Length of the tube
- Desired bending angle
- Tube drawings if available

Q: What certifications do you hold?
A: We are certified with both ISO and CE standards.

Q: What kind of service do you offer?
A: Our Pre-Sales Service includes:
(a) Providing you with our expert technical proposals and detailed machine videos for your consideration.
(b) Promptly addressing all your inquiries and resolving any issues you may encounter.
(c) A warm invitation to visit our state-of-the-art factory!