Usage
Our CNC Automatic Coil Straightening Chipless Cutting Machine for Metal Tube is expertly designed for the efficient batch straightening of disc-shaped copper pipes. It seamlessly processes these tubes into fixed lengths with a double-system operation, ensuring zero chipping.
Features
- Equipped with a state-of-the-art visualization special numerical control system and a sophisticated servo control system, this machine achieves full automation. The result is enhanced stability, effortless operation, simplified maintenance, and a compact tempo, all contributing to a remarkable increase in production efficiency.
- The advanced equipment control system includes an automatic counting function, enabling precise tracking of the processing quantity.
E
quipment parameters
| NO. |
Parameter items |
Content |
| 1 |
Pipe diameter range |
φ5.0-15.88mm |
| 2 |
Pipe thickness range |
0.5-1.0mm |
| 3 |
Station modulus |
2+2 |
| 4 |
Number of feeding racks |
2+2 |
| 5 |
Long material discharge method |
Dedicated receiving tray |
| 6 |
Short material discharge method |
Receiving box |
| 7 |
Cutting length range |
40-4000mm (30-80mm break) |
| 8 |
Work efficiency |
5 times / minute (L = 500mm) |
| 9 |
Concentricity of main axis |
≤0.05mm |
| 10 |
Length error |
L≤1000mm;error≤ ± 0.3mm |
| L> 1000mm;error≤ ± 0.4mm |
| 11 |
Bevel error |
≤0.1mm |
| 12 |
Drive method |
Servo / Pneumatic |
| 13 |
Feeding method |
Coil pipe |
| 14 |
Operation method |
Auto / Manual / Jog |
| 15 |
Electric control mode |
CNC system |
| 16 |
air pressure |
0.5~0.8MPa |
| 17 |
Saw blade motor |
Three phase380V/0.75KW*2 |
| 18 |
Total power |
7KW |
| 19 |
Power mode |
Three phase380V/50HZ |
| 20 |
Overall dimensions (length X width X height) MM |
10000x900x1600 |
Equipment Structure and System Configuration
- Overview: This equipment integrates a rack, a feeding rack, a straightening unit, a fixed-length feeding mechanism, a cutting mechanism, an air control system, an electronic control system, a servo system, and a feeding rack, all working harmoniously.
- Frame: Constructed from robust profiles and processed post-vibration aging, the frame ensures installation plane rigidity and accuracy. It features height-adjustable foot cups and protective safety doors. To meet operational demands, the frame undergoes necessary surface treatments like electroplating, blackening, quenching, carburizing, and electrostatic spraying.
- Unloading Rack: The system includes two coiled coil unwinding sets, each with an active motor discharge function.
- Straightening and Straightening Unit: The unit employs a whole substrate mounting method. Copper tubes pass through a pair of round rollers to eliminate deformation, with horizontal and vertical surfaces equipped with 5 straightening wheels. Adjustable deformation settings accommodate different tube consistencies, ensuring precision and stability.
- Fixed-Length Feeding Mechanism: Powered by a servo motor driving a screw rod, the system features abrasion-resistant polished rods and linear bearings for smooth motion. The feeding clamp operates with an air cylinder for precision.
- Cutting Mechanism: Utilizing an outer rotary cutter and supporting roller structure, the mechanism ensures stability and prevents cutter breakage by securely clamping the copper tube with a two-stage booster cylinder. An independent cylinder feed assembly allows for stable advancement and quick retraction. Each cutting head offers adjustable feed rates, ensuring consistent quality across all nozzles. An intermittent blade fuel injection system with volatile oil lubrication extends blade life.
- Air Control System: Compressed gas is purified by a precision water-gas separator. Adjustable pressure settings ensure an optimal gas environment for all components. Electric valve bodies meticulously control the cylinder piston's precise position, guaranteeing sensitivity and stability during prolonged use.
- Servo System: This system features servo motors and drivers for the feeding shaft and material rotating motor. The feeding shaft boasts precise control through high wear-resistant, low-vibration imported screw rods.
- Coloring : The main body of the device is a striking blue (JisunColor number JS-SK-003, and essential warning signs are strategically placed on parts associated with personal safety.
- Electric Control Cabinet : Utilizing a state-of-the-art CNC system, this machine features a premium domestic air switch, Schneider buttons, and leading electrical components from OMRON, including select switches and intermediate relays. The control circuit is fortified with overload protection for added safety.
- The installation of the electrical components adheres to stringent national regulations, featuring a reliable grounding system. Terminals, contactors, and compact air switches are installed following VDE standard V-groove protocols. Each electrical component is distinctly marked for clarity. The electric control cabinet is designed with all-plastic combing cabinets and organized wire trunking, ensuring clear wire numbers. The control panel is pristine with legible signs and subtitles.
Main Parts and Maintenance List
- Main Accessories List
| NO. |
Name |
Quantity |
Brand |
| 1 |
CNC system |
1 set |
JISUN |
| 2 |
Cutting motor |
2 set |
GUANGZHOU MICROMOTOR |
| 3 |
Pneumatic components |
1 piece |
AIRTAC |
| 4 |
Leakage switch |
1 piece |
CHINT |
| 5 |
Switching power |
1 piece |
MW |
| 6 |
Intermediate relay |
1 batch |
OMRON |
| 7 |
Proximity switch |
1 batch |
YM |
| 8 |
Servo motor |
2 set |
DELTA |
| 9 |
Lead screw |
2 set |
TBI |
- Daily checks of air/oil pressure and fastener condition are crucial to ensure reliable operation.
- Regular lubrication of moving parts and maintaining equipment cleanliness are essential for optimal performance.
- Regular dusting of the equipment is necessary to prevent operational issues and ensure product quality.
- The equipment is designed for a standard working duration of 8-10 hours per day. Extended working hours demand rigorous inspection and timely replacement of wear parts and motors to maintain equipment stability.
Services and Additional Information
- We offer a one-year product quality warranty (excluding wear parts and damage due to misuse). For detailed information, refer to the 'wear parts list' in the instruction manual.
- We warmly invite you to visit our factory to witness the machine in action before placing your order.
- This product comes with a manual and a set of molds (additional specifications quoted separately).
- If customers have any operational queries, our team is available via email, telephone, or other online chat tools, promising a response within 24 hours.
- The buyer is responsible for providing the necessary power voltage, compressed air gas source, and grounding devices as per electrical specifications at their workshop. Additionally, the buyer must arrange for the necessary cables and air pipes to connect to the equipment.
- The purchaser must procure the circulating cooling water, hydraulic oil (recommended 46 brand), lubricating oil, and cooling oil required for the equipment.
Our advanced equipment delivers exceptional products that are integral to multiple industries, including air conditioning, automotive, furniture, water heating, water treatment, medical, high-speed rail, aerospace, and many more. Over 200 types of highly specialized automated equipment have been meticulously developed to meet the diverse needs of our clients.
Our flagship products include all-in-one machines for feeding, pipe end processing, edge punching, and pipe bending; automatic tube end machines capable of expansion, shrinkage, rod insertion, and flower arrangement; advanced feeders (both dandruff and non-dandy); CNC pointy drilling machines, CNC sealing machines, crushing machines, bending machines, automatic angle machines, tube cutting machines, ultrasonic cleaning machines, automatic dehumidifiers, automatic stuffing headers, automatic scoring machines, automatic rolling roller machines, automatic roller roll sink machines, pressure test machines, assembly machines, welding furnaces, tempering furnaces, flame welding machines, high-frequency welding machines, water inspection machines, and automatic assembly slot machines. Each piece of equipment is designed for high-efficiency mass production while ensuring user-friendly operation, stable performance, straightforward maintenance, and comprehensive specifications. We also offer custom design solutions to cater to specific customer requirements.
Q: Are you a manufacturer or a trading company?
A: We are a dedicated manufacturer specializing in the production of metal pipe and tube processing machines.
Q: How should I choose the appropriate pipe or tube bending machine?
A: To assist us in providing the best solution, please provide the following tube parameters:
- Material of the tube
- Diameter of the tube
- Thickness of the tube
- Length of the tube
- Desired bending angle of the tube
- Tube drawings, if available
Q: Which certifications do you hold?
A: We proudly hold both ISO and CE certifications.
Q: What can you tell me about your service?
A: Our Pre-Sales Service includes:
(a) Providing you with our expert technical proposals and machine demonstration videos for your reference.
(b) Addressing all your queries and helping you resolve any issues to ensure a seamless experience.
(c) Welcoming you to visit our state-of-the-art factory!
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